Ford Motor Company

Tool Design Engineer – Final Assembly

Ford Motor Company  •  Chennai, IN (Onsite)  •  7 days ago
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Job Description

As part of the Global Manufacturing Engineering team, you will design and develop tooling solutions to support final assembly operations across vehicle programmes. You will collaborate with cross-functional teams to create efficient, ergonomic, and cost-effective tooling, including lift aids, fixtures, and inspection gauges. This role combines design engineering, manufacturing knowledge, and continuous improvement in a fast-paced automotive environment.

  • Design and develop tooling solutions for final vehicle assembly operations, including:
    • Assembly lift aids for operator ergonomics and safety
    • Fixtures for accurate positioning and support of components
    • Gauges and checking fixtures for quality verification
  • Create detailed 3D models and 2D drawings using CAD tools (e.g., CATIA V5/V6, NX)
  • Collaborate with manufacturing, production, and supplier teams to define tooling requirements and integrate solutions into assembly lines
  • Conduct feasibility studies and design reviews, considering manufacturability, cost, and ergonomics
  • Perform engineering analysis (e.g., FEA) to validate design strength and performance
  • Define materials, components, and manufacturing processes for tooling
  • Support procurement and supplier development, including technical specifications and build tracking
  • Troubleshoot tooling issues during pilot builds and production ramp-up
  • Drive continuous improvement initiatives for tooling and assembly processes
  • Ensure compliance with safety, quality, and engineering standards
  • Maintain accurate design documentation and technical records

Required:

  • Bachelor’s degree in Mechanical Engineering or related field
  • ~3 years of experience in tooling design within manufacturing or automotive assembly
  • Proficiency in CAD software (CATIA or NX must)
  • Strong understanding of:
    • Tooling design (fixtures, gauges, lift aids)
    • GD&T and engineering drawings
    • Manufacturing and fabrication processes
  • Experience with PLM (Product Lifecycle Management) systems
  • Experience working with cross-functional teams and suppliers
  • Strong analytical and problem-solving skills

Preferred:

  • Knowledge of ergonomic design principles and human factors
  • Experience with simulation tools (e.g., Simcenter, SimSolid)
  • Experience with onsite tool / facility implementation & ally
  • Familiarity with lean manufacturing and continuous improvement
Ford Motor Company

About Ford Motor Company

We don't just make history -- we make the future. Ford put the world on wheels over a century ago, and our teams are re-inventing icons and creating groundbreaking connected and electric vehicles for the next century. We believe in serving our customers, our communities, and the world. If you do, too, come move the world and make the future with us.

Ford is a global company with shared ideals and a deep sense of family. From our earliest days as a pioneer of modern transportation, we have sought to make the world a better place – one that benefits lives, communities and the planet. We are here to provide the means for every person to move and pursue their dreams, serving as a bridge between personal freedom and the future of mobility. In that pursuit, our 186,000 employees around the world help to set the pace of innovation every day.

Privacy Policy: https://www.ford.com/help/privacy/

Industry
Automotive & Mobility
Company Size
10,000+ employees
Headquarters
Dearborn, Michigan
Year Founded
Unknown
Website
ford.com
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