Job Description

This role connects tool design with CNC machining operations, ensuring that complex die components—such as draw dies, trimming tools are machined safely, efficiently, and to high-quality standards.

The position requires hands-on experience in CAD/CAM programming, strong knowledge of die manufacturing processes, and the ability to collaborate across design, machining, and tryout teams

1. NC Programming & Toolpath Development

• Create and optimize 3-axis, 3+2 axis, and 5-axis CNC 3D & 2.5D programs using Tebis CAM.
• Apply efficient machining strategies such as high-feed and high-performance cutting to reduce cycle time and tool wear.
• Support specialised processes wherever applicable.

2. CAD & Surface Preparation

• Prepare and refine CAD surface geometry for manufacturability using Tebis.
• Incorporate material behaviour factors such as thickness variation and springback into toolpath calculations.
• Implement surface adjustments based on design data or tryout feedback.

3. Simulation & Verification

• Perform virtual machining simulations to validate toolpaths and avoid collisions.
• Ensure safe and reliable operation for automated or unattended machining.

4. Standardisation & Process Improvement

• Develop and maintain NC templates and standard machining strategies.
• Standardise tooling, machining parameters, and workflows to improve consistency.

5. Reverse Engineering & Tryout Support

• Work with 3D scan data to align modified dies with CAD models.
• Update digital models and support re-machining for design corrections.

6. Collaboration & Documentation

• Generate setup instructions, tooling lists, and process documentation.
• Collaborate with design, machining, and tryout teams to resolve issues and improve outcomes.

Education & Experience

• Bachelor’s degree, diploma, or equivalent experience in Mechanical Engineering, Manufacturing, or Tool & Die.
• Experience in CNC programming for die manufacturing (typically 10+ years preferred).

Technical Skills

• Strong experience with Tebis CAD/CAM
• Knowledge of multi-axis CNC machining and machine controllers in Okuma 5 axis & Tilt 3+2 axis.
• Deep understanding of sheet metal forming processes (drawing, cam trimming, rotary cam flanging).
• Ability to interpret engineering drawings and GD&T.
• Familiarity with surface finishing requirements, including Class-A surfaces, is advantageous.