Stirling Dynamics

Stress Engineer - Contractor

Stirling Dynamics  •  Bristol, GB (Onsite)  •  1 month ago
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Job Description

Stirling Dynamics is recruiting a Stress Engineer to join the Mechanical team as a contractor.

The Stress Engineer will support the design and development of structural components for electric vertical takeoff and landing (eVTOL) and other aerospace applications. The contractor will be responsible for performing structural substantiation through analytical methods and finite element analysis (FEA), developing load cases, assessing static and fatigue performance, and producing stress reports suitable for design review and customer compliance. They will be required to work closely with teams across the business within a multidisciplinary project team to ensure the delivery of projects to the agreed technical requirements, timescales and budget. This role will be predominantly based in the Stirling Dynamics Bristol office with occasional travel to our clients’ sites as required.

Responsibilities

  • Perform structural analysis of mechanical and electro-mechanical assemblies to satisfy project requirements
  • Prepare design support documentation and maintaine concise engineering records
  • Conduct static and fatigue assessment of metallic component using classical hand calculation and FEA (Finite Element Analysis)
  • Support design trade studies by recommending structural improvements for weight reduction, stiffness, manufacturability, and reliability
  • Generate and maintain stress substantiation documentation such as stress reports or certification/compliance evidence packs
  • Work closely with design engineers to ensure stress considerations are incorporated early in the design cycle
  • Participate in technical design reviews and provide stress sign-off support (PDR/CDR type reviews)
  • Ensure compliance with applicable standards and best practices relevant to the work, including those issued via the Company’s Quality Management System, certification and statutory bodies

Qualifications

Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or equivalent (Master’s preferred).

Essential skills

  • Strong understanding of static and fatigue strength analysis principles, including familiarity with various typical aerospace metallic materials
  • Proficiency with FEA tools such as ANSYS, Nastran/Patran or similar, including the validation and verification process
  • Ability to collaborate with design engineers to optimise geometry for structural performance and manufacturability
  • Strong technical writing skills: able to create clear stress reports with traceable assumptions and results
  • Ability to communicate analysis outcomes to both technical and non-technical stakeholders
  • Comfortable working in fast-paced development environments

Desired skills

  • Understanding of certification-oriented development of aerospace structures
  • Familiarity with landing gear structural substantiation and typical design practices
  • CAD familiarity (CATIA v5/3DX, SolidWorks) to support geometry interrogation

Experience

Strong experience in structural/stress analysis for mechanical systems, ideally within a regulated environment.

Benefits

A competitive rate will be agreed based on the contractor's experience.

Stirling Dynamics

About Stirling Dynamics

Stirling Dynamics is an advanced engineering company located in the UK and Germany that provides high-end engineering products and services. Our strength is not only in providing world-leading technical expertise but also in our ability to work collaboratively with customers to build strong relationships with a focus on open communication and transparency. With over three decades of experience and as part of the Expleo Group, we have accumulated a wealth of knowledge on multiple aircraft and marine platforms, delivered to both civil and military programmes around the globe.

Trading since 1987, we have accumulated a wealth of knowledge on over 70 different aircraft types and multiple marine platforms, delivered to both civil and military programmes around the globe. Furthermore, we are approved to the global aerospace quality standard AS9100 and a member of the ITAR Approved Community.

Exports make up over 70% of our business and our teams support clients in North America, Western Europe, and the Asia Pacific. We respect the differences in international cultures and recognise that every organisation has their own preferred way of working. Our flexible contracting models, coupled with cultural awareness, ensure that customer satisfaction is achieved throughout the project lifecycle.

Stirling Dynamics was acquired by Expleo in 2018. Expleo is a world-class partner in engineering, quality and digital solutions for clients operating in the aerospace, automotive, defence, financial services, industrial, and transportation sectors. With around 15,000 employees in more than 30 countries, Expleo has the cutting-edge technical know-how and proven expertise in complex and critical systems. In 2020, Expleo achieved a turnover of around 1.1 billion euros.

Industry
Aviation & Aerospace
Company Size
51-200 employees
Headquarters
Bristol, GB
Year Founded
1987
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