The PCI Engineer is responsible for ensuring Full Sheet (FS) product quality through sampling inspection, statistical analysis, and process data mining. This role drives continuous quality improvement by establishing robust quality control systems, leading cross-functional problem solving, and collaborating with Production, Engineering, and Project teams using PDCA / DMAIC methodologies.
•Product Quality Monitoring & Risk Management
1.Monitor FS production process KPIOVs and daily product quality performance.
2.Conduct quality risk assessments for internal quality issues.
3.Manage quality-risk lots, including containment, disposition, and follow-up actions.
4.Track and analyze internal and external quality trends using statistical methods (SPC, QC tools).
•Quality Issue Investigation & Corrective Action
1.Lead and conduct 8D analysis for internal and customer quality issues.
2.Coordinate plant cross-functional teams (Melting, Engineering, Production, QA) to identify root causes and implement corrective and preventive actions.
3.Respond to customer complaints and provide complete 8D reports.
4.Act as AQA interface to support offload FS receiving plants for quality issue investigation and resolution.
•Process Control & Quality System Architecture
1.Initiate data analysis to identify correlations between quality outputs and process inputs.
2.Propose and maintain quality architecture, control plans, and sampling plans to meet customer requirements.
3.Architect and enhance FS quality management systems using digital transformation (Dᵗ) tools to improve efficiency and data visibility.
4.Build and continuously optimize Quality Control Plans and sampling strategy strategies.
•Continuous Improvement & Project Leadership
1.Lead and participate in quality improvement projects using a-DMAC / DMAIC methodology.
2.Support EEPs and engineering experiments with data analysis and quality validation.
3.Collaborate with plant-side, regional, and worldwide teams on continuous improvement and new product development quality architecture.
4.Drive cross-regional FS offload quality improvement with Division QA.
•Audit, Qualification & Compliance
1.Conduct routine shop floor audits to ensure process quality assurance.
2.Support and participate in internal and external ISO audits.
3.Lead tank start-up quality support, validation, and tank qualification activities.
4.Support customer qualification activities together with account QA.
Education & Experience
•Bachelor's degree or above in Engineering or related field
•Minimum 3 years of experience in quality management and quality issue handling
Required Skills
•Digital Transformation (Dᵗ) skills: Python, Power BI, Power Automate, etc.
•Strong logical thinking and data-oriented mindset (DMAIC / MEE)
•Proven problem-solving and decision-making skills (e.g., Kepner-Tregoe)
•Strong statistical and quality tool capability (SPC, 8D, QC 7 tools, Six Sigma)
•Strong coordination and facilitation skills
•Fluent English in speaking, reading, and writing
•High ownership, willing to take challenges and set high standards
Soft Skills
•Strong communication and cross-functional collaboration skills
•Influencing without authority
•Structured thinking and execution discipline
•Solid knowledge of melting processes
•Certified Quality Engineer (CQE) or Certified Quality Technician (CQT)
Corning is one of the world's leading innovators in materials science, with a 170+ year track record of life-changing inventions. Corning applies its unparalleled expertise in glass science, ceramics science, and optical physics along with its deep manufacturing and engineering capabilities to develop category-defining products that transform industries and enhance people's lives. Corning succeeds through sustained investment in RD&E, a unique combination of material and process innovation, and deep, trust-based relationships with customers who are global leaders in their industries.
Corning's capabilities are versatile and synergistic, which allows the company to evolve to meet changing market needs, while also helping our customers capture new opportunities in dynamic industries. Today, Corning's markets include optical communications, mobile consumer electronics, display technology, automotive, and life sciences vessels. Corning's industry-leading products include damage-resistant cover glass for mobile devices; precision glass for advanced displays; optical fiber, wireless technologies, and connectivity solutions for state-of-the-art communications networks; trusted products to accelerate drug discovery and delivery; and clean-air technologies for cars and trucks.
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