Job Description

We are seeking a Sr. Process Automation Engineer for a contract-to-hire position with our client, located in Houston. This role offers an exciting opportunity to support manufacturing operations through technical expertise in automation systems and instrumentation, ensuring optimal production efficiency and compliance.

Key Responsibilities:

Operations Support

• Provide 24x7 automation support to manufacturing by troubleshooting equipment, systems, and processes.
• Support ongoing production operations and the introduction of new equipment and processes.
• Participate in off-shift and on-call rotation as needed.
• Offer operational support on the manufacturing floor.
• Assist in evaluating historical process and equipment data.
• Act as a subject matter expert (SME) for cross-functional groups such as QA, QC, PD, and engineering teams.

Leadership

• Mentor and train junior team members, including technicians, analysts, and engineers.
• Develop and support training plans for site personnel.
• Communicate progress, opportunities, and roadblocks to leadership and stakeholders effectively.

Equipment/Systems Ownership

• Serve as the owner and administrator for manufacturing equipment and systems.
• Conduct periodic reviews and manage training and access for automation systems.
• Oversee regulatory aspects of data collection, monitoring, and SCADA systems, including CMS, BMS, and OSI Pi.
• Manage backups and restoration of automation configurations.
• Support and maintain OT networks and control systems.

Continuous Improvement

• Enhance process control through advanced automation concepts.
• Develop and implement automation standards, SOPs, and design documents.
• Author and review specifications for projects and process changes.
• Ensure adherence to site automation standards in project implementation.

Quality Assurance

• Develop and support change controls, deviations, investigations, and CAPAs.
• Review and approve validation protocols and related documentation.
• Support audits and regulatory inspections.
• Ensure compliance with IT/OT security policies, data integrity, and regulatory requirements.

New Equipment and Process Introductions

• Incorporate innovative technologies into equipment and process designs.
• Develop automation requirements and specifications for new systems and process improvements.

Preferred Technical Expertise:

• Hands-on experience with:
  • OSIsoft PI (DHS)
  • Vaisala viewLinc (CMS)
  • Rockwell Software Suite
  • Automated Logic WebCTRL
  • Wonderware System Platform
  • Windows OS
  • DCS systems
  • Industrial communication networks

Qualifications:

• Extensive experience in process automation and manufacturing environments.
• Proven ability to manage projects involving complex equipment and significant process improvements.
• Strong knowledge of FDA 21 CFR Part 11, Annex 11, and data integrity requirements.
• Excellent troubleshooting, communication, and leadership skills.

Join us to drive innovation and excellence in process automation for our clients state-of-the-art manufacturing facility. Apply now to become an integral part of this dynamic team!

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