Diamond Foundry

Senior Metrology Engineer

Diamond Foundry  •  California (Onsite)  •  2 months ago
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Job Description

Our Materials Science & Metrology team plays a crucial role in ensuring quality, precision, and consistency of our single crystal diamond technology. We are seeking a Senior Metrology Engineer to lead metrology initiatives, develop advanced characterization techniques, and drive improvement in quality and process control. You will work closely with cross-functional teams, including R&D, process engineering, and manufacturing, to establish robust measurement methodologies, improve metrology capabilities, and ensure compliance with stringent quality standards. This role requires expertise in advanced thermal characterization techniques, specifically Frequency-Domain Thermoreflectance (FDTR), and a deep understanding of thermal transport in semiconductors and wide-bandgap materials like single-crystal diamond.

Responsibilities

  • Take full technical ownership of advanced thermal characterization systems; lead installation, calibration, and long-term maintenance of the metrology fleet.

  • Develop, validate, and optimize measurement protocols for various material systems, ranging from bulk crystals to thin films, with a focus on thermal conductivity and Thermal Boundary Resistance (TBR).

  • Apply numerical methods, including Monte Carlo simulations, to model heat transfer and correlate experimental data with physical material properties.

  • Build and maintain automated data analysis tools to enhance efficiency, accuracy, and integration with process flows.

  • Partner with R&D, Process, and Manufacturing teams to provide failure analysis and actionable insights based on thermal performance data.

  • Support metrology operations across our facilities within the Bay Area, with the ability to travel occasionally between locations (SSF/Fremont).

Requirements

  • PhD with 1+ years, Master’s with 2+ years, or Bachelor’s with 4+ years of experience in Physics, Materials Science, or Engineering.

  • Strong foundation in semiconductor physics and thermal management. Hands-on experience with FDTR/TDTR (including tool qualification and maintenance) is mandatory.

  • Experience in thermal modeling and Monte Carlo methods for microscale heat transfer is highly preferred.

  • Deep understanding of wide-bandgap semiconductors or carbon-based materials (diamond) is highly preferred.

  • Proficiency in statistical analysis (SPC, JMP) and programming for data modeling (Python or MATLAB).

  • Excellent communication and strong problem-solving skills, as well as the ability to explain complex thermal phenomena to cross-functional teams in a fast-paced environment..

Diamond Foundry

About Diamond Foundry

Founded in San Francisco in 2013, we have grown into the #1 producer of single-crystal diamond globally. We are the rare unicorn that has grown fast profitably. Ours is one of the greenest forms of tech manufacturing: converting greenhouse gas into diamond wafers using zero-emission energy.

We are now in the 2nd stage of our 30-year master plan:

2013+: Deliver sustainably created diamond for wherever mined diamond has been able to go. Reform diamond jewelry in the process.

2023+: Put a diamond behind every high-power chip. Solve the thermal limitation at the foundation of today's most exciting tech industries -- AI & cloud compute, electric-car power electronics, and 5G/6G wireless.

We have managed to create the world's first single-crystal diamond wafers — and created the world’s most compact power electronics with it: 8x smaller than Tesla’s.

2033+: Diamond semiconductors. Transistors with 17,300x the semiconductor merit over silicon.

In 100 years, no-one will remember what Google was but all tech will be based on diamond electronics.

More at www.DF.com

AWARDS

Fast Company World's Most Innovative Company

TIME Best Inventions

Business Insider’s 21 Most Innovative Tech Startups

CNBC’s Top 50 Disruptors

Inc’s 25 Most Disruptive Companies

Industry
Hardware & Semiconductors
Company Size
201-500 employees
Headquarters
San Francisco, CA
Year Founded
2013
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