Diversified Automation, Inc.

Senior Controls Engineer

Diversified Automation, Inc.  •  Remote  •  2 months ago
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Job Description

The Senior Controls Engineer is responsible for supporting the controls design, PLC/HMI development, and implementation of electrical control systems and automation software for conveyor and sortation systems in the material handling industry (including parcel, baggage handling, warehouse distribution, and manufacturing).
You will support controls design activities, PLC/HMI programming, and commissioning/deploying jobsite activities, while mentoring controls and commissioning engineers. The position requires a hands-on, detail-oriented engineer with strong leadership, communication, and problem-solving skills to ensure successful project execution within scope, budget, and timeline.Roles and ResponsibilitiesSupport the design and implementation of electrical and control systems for automated material handling projects.Develop and implement PLC and HMI programs (primarily Rockwell Automation; Beckhoff and Codesys experience a plus).Collaborate with mechanical, electrical, and software engineering teams to define requirements and deliver integrated system solutions.Manage and mentor controls and commissioning engineers, providing technical guidance and performance feedback.Participate in system integration, testing, and on-site commissioning, ensuring successful start-up and customer acceptance.Provide feedback to software development teams and improve standard PLC control libraries, templates, and best practices across projects.Coordinate and communicate with software development teams to ensure PLC/HMI software is developed in alignment with established in-house standards.Collaborate with stakeholders (project management, operations, and customers) to align designs with business and project goals.Troubleshoot, diagnose, and resolve control system issues in production and commissioning phases.Stay current with emerging automation technologies, industrial networking standards, and software development practices.
Required Skills and AttributesStrong knowledge of industrial automation, controls architecture, and material handling systemsExpertise with PLC platforms (Rockwell ControlLogix, CompactLogix) and HMI software (FactoryTalk View, Ignition, Aveva, Indusoft).Solid understanding of network communication protocols EtherNet/IP, DeviceNet, Profibus, Profinet, ControlNet.Familiarity with VFDs (Rockwell, Siemens, Schneider, Lenze) and motion control applications.Strong analytical and troubleshooting skills, with the ability to travel for project installation and support.Excellent communication, leadership, and mentoring abilities.Self-motivated, organized, and adaptable to fast-paced project environments.
Education and ExperienceBachelor’s Degree in Electrical Engineering, Electrical Engineering Technology, or related discipline (Master’s preferred).7+ years of experience in controls system design, PLC/HMI development, site commissioning and electrical engineering for material handling or automation systems.Experience with system commissioning
Key CompetenciesTechnical Leadership & MentorshipCritical Thinking & Problem SolvingProject Management & SchedulingFlexibility & AdaptabilityCustomer-Focused MindsetStrong Work Ethic and Professionalism
Diversified Automation, Inc.

About Diversified Automation, Inc.

Diversified Automation is an industrial automation solution provider, leading the industry in experience, service, and innovation. We specialize in the express parcel shipping industry. As a full-service integrator of automated applications Diversified Automation fabricates, installs, and produces cost-effective material handling solutions to ensure systems are delivered on-time and within budget.

Diversified Automation (DA) started in 2002 based on the philosophy that system controls make the difference in any material handling system. Now, a leading integrator solutions provider working with Fortune 500 companies like UPS, FedEx and Amazon. Founder and owner, Tony Young, began Diversified Automation centered around the belief that customers'​ needs should come first - above all else. Tony has 13 years of previous experience as a Project Engineer for United Parcel Service, during which he built some of the most sophisticated automated material handling systems in the world. With Tony's leadership, Diversified Automation has rapidly grown in both talent and in its reputation for competence and excellence.

Over the course of its lifetime, Diversified Automation has built a skilled team of engineers with unmatched experience and software development capabilities in the express parcel shipping industry. At Diversified Automation, a ground-up leadership mentality permeates the entire company. The team of engineers, project managers, and administrators is committed to "making it better"​ through intentional decisions made on the individual, team, and company levels.

Diversified Automation's integration solutions simplify and optimize operations in the increasingly complex parcel and production environments. Connect with us to learn more about our commitment to your success.

Industry
Manufacturing & Production
Company Size
51-200 employees
Headquarters
Louisville, Kentucky
Year Founded
2002
Website
diversified-automation.com
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