Heidelberg Materials

Reliability Engineer – HROC

Heidelberg Materials  •  Cairo, EG (Remote)  •  1 day ago
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Job Description

Reporting to: Functional Engineering Lead – HROC

Job Purpose:

In this role, you will be responsible for providing technical support and expertise to multiple cement plants within a designated region, led and coordinated by area CCC. You will collaborate effectively across departments to achieve shared goals.

Based in a central location remote to the plants, you will collaborate closely with plant teams and CCC specialists to optimize reliability & reduce maintenance costs and drive continuous improvement initiatives across the region.

Regular travel to the plant sites including longer stays at plant will be required.

Roles and Responsibilities:

  • Drive adoption of predictive maintenance technologies, including Vibration analysis, Thermography, Oil analysis & Online monitoring systems
  • Prepare preventive MTN plans for plant equipment
  • Develop the Inspection master plan (preventive & predictive)
  • Lead and facilitate root cause failure analysis (RCFA) for Repeated equipment failures, Major breakdowns, Process-related reliability issues
  • Ensure sustainable corrective actions are implemented and tracked
  • Build capability within plant teams on structured problem-solving methods
  • Analyse and Interpret condition monitoring data and translate insights into actionable work orders
  • Support plants in transitioning from emergency based to condition-based maintenance
  • Optimize preventive maintenance strategies & support plants in PM plans planning and scheduling
  • Analize trends (PX trend – vibrations – lubricants analysis reports) to anticipate potential failures and optimize equipment operation
  • Prepare SAP PM work orders in case indications / failures are detected
  • Maintain accurate and up-to-date equipment condition data in the maintenance system by preparing and updating Historical Equipment Record
  • Use SAP PM and Infor EAM to Analyze maintenance history, improve work order quality and data accuracy
  • Support digital initiatives within HROC and asset performance management
  • Lead and apply regional reliability engineering strategies in coordination with area CCCs to improve equipment performance, uptime, and maintenance cost effectiveness across multiple cement plants.
  • Collaborate with CCC specialists and outage planner and plant maintenance teams to optimize maintenance outage planning and asset performance strategies.
  • Develop and implement effective spare parts management strategies across the plants supported, ensuring identification and availability of critical spare parts, optimizing inventory levels and minimizing costs.

Job Qualifications, Requirements & Experience:

Education

  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, or a related field
  • Minimum 8 years previous experience in reliability engineering within a cement, heavy industrial, or continuous manufacturing environment.
  • Strong working knowledge of reliability principles, condition-based maintenance, and root cause analysis methodologies.
  • Strong working knowledge in spectrum analysis and interpretation (CAT II, CAT III are of an advantage)
  • Strong working knowledge in usage of SAP PM & Infor EAM
  • Proficiency with preventive, predictive maintenance technologies and computerized maintenance management systems (SAP PM & Infor EAM).
  • Strong training and coaching abilities.
  • Ability to communicate fluently and effectively with international stakeholders in English. French and German language skills are of advantage
  • Willingness to extensive travelling abroad including longer stays at plants.

Work Week: European

Heidelberg Materials

About Heidelberg Materials

Heidelberg Materials is one of the world's largest integrated manufacturers of building materials and solutions with leading market positions in cement, aggregates, and ready-mixed concrete. We are represented in around 50 countries with around 51,000 employees at almost 3,000 locations. At the centre of our actions lies the responsibility for the environment. As the front runner on the path to carbon neutrality and circular economy in the building materials industry, we are working on sustainable building materials and solutions for the future. We enable new opportunities for our customers through digitalisation.

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Industry
Wholesale & Distribution
Company Size
5,001-10,000 employees
Headquarters
Heidelberg, DE
Year Founded
Unknown
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