Zeeco, Inc.

Quality Control Engineer

Zeeco, Inc.  •  Mumbai, IN (Onsite)  •  8 hours ago
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Job Description

About Zeeco:

Zeeco is a global leader in the design and manufacture of advanced combustion and pollution control technologies for the petroleum, chemical, petrochemical, pharmaceutical, and allied process industries. Our product portfolio includes ultra-low emission burners, gas and liquid flaring systems, thermal oxidizers, vapor recovery systems, and hazardous waste incineration solutions.

Headquartered near Tulsa, Oklahoma (USA), Zeeco operates one of the industry's largest combustion research and testing centers alongside a 66,000 sq. ft. manufacturing facility. With operations across the United States, United Kingdom, South Korea, India, Saudi Arabia, Japan, and other global locations, Zeeco delivers innovative engineering solutions worldwide.

At Zeeco, we foster a culture of innovation, continuous improvement, and technical excellence, empowering our employees to challenge conventional thinking and create lasting value.

Zeeco India is seeking a Quality Control (QC) Engineer with 3 to 6 years of experience in the fabrication and inspection of pressure vessels, process equipment, structural steel, piping, and skid-mounted systems. The successful candidate will be responsible for ensuring compliance with applicable codes, client specifications, and Zeeco's Quality Management System throughout all stages of manufacturing.

The role requires strong technical knowledge of fabrication processes, welding, metallurgy, inspection techniques, documentation, and quality assurance practices, along with the ability to coordinate effectively with engineering, production, procurement, clients, third-party inspection agencies, and certification bodies.

Key Responsibilities:

    Quality Assurance & Inspection:
    • Ensure compliance with ASME, ASTM, EN, ISO, IS, IBR, client specifications, and internal Quality Management System (QMS) requirements.
    • Perform quality inspections across all manufacturing stages, including raw material receipt, fabrication, fit-up, welding, NDT, heat treatment, pressure testing, final visual & dimensional inspection, surface preparation, painting, packing, and preservation.
    • Coordinate Kick-off Meetings (KOM), Pre-Inspection Meetings (PIM), and inspection activities with Clients, Third-Party Inspection Agencies (TPIA), Authorized Inspectors (AI), consultants, and suppliers.
    • Quality Documentation:
      • Prepare, review, and maintain ITPs, QAPs, Weld Maps, WPS/PQR, Welder Qualifications (WPQ), NDE, Heat Treatment, Pressure Test, PMI/Ferrite Testing, Surface Preparation & Painting, Packing & Preservation procedures, along with inspection reports, test records, and quality documentation.
      • Engineering & Material Control:
        • Review engineering drawings, BOMs, material specifications, and project requirements to ensure compliance with applicable codes and latest revisions.
        • Prepare Technical Delivery Conditions (TDCs) and coordinate raw material inspections, MTC verification, traceability, supplier quality activities, and Inspection Release Notes (IRNs).
        • Welding, Metallurgy & NDT:
          • Review and implement WPS/PQR, verify welder qualifications, monitor welding parameters, and ensure compliance with essential, non-essential, and supplementary essential variables.
          • Possess sound knowledge of Carbon Steel, Low Alloy Steel, Austenitic Stainless Steel, material selection, and sensitization.
          • Coordinate and review VT, PT, MT, RT, UT, PMI, and Ferrite Testing, ensuring compliance with project specifications and acceptance criteria.
          • Heat Treatment, Pressure Testing & Surface Protection:
            • Monitor PWHT, stress relieving, normalizing, annealing, and other heat treatment processes, selecting appropriate methods based on material and code requirements.
            • Coordinate hydrostatic and pneumatic pressure testing, ensuring compliance with approved procedures.
            • Inspect surface preparation, blasting, pickling & passivation, industrial painting systems, DFT measurements, packing, preservation, and export shipment requirements.
            • Quality Management & Continuous Improvement:
              • Manage NCRs, Root Cause Analysis (RCA), Corrective & Preventive Actions (CAPA), customer complaints, and continual improvement initiatives.
              • Develop and update SOPs, QC procedures, and maintain compliance with the Quality Management System (QMS).
              • Cross-Functional Collaboration:
                • Collaborate with Engineering, Procurement, Manufacturing, Project Management, Clients, Suppliers, and Inspection Agencies to resolve quality issues, maintain documentation, and ensure timely project execution.

Knowledge & Technical Competencies:

    The ideal candidate should possess sound knowledge of:

    • Pressure Vessel fabrication
    • Structural fabrication
    • Welding processes and inspection
    • Manufacturing stages of process equipment
    • Raw material control and traceability
    • Quality documentation and inspection records
    • Welding Procedure Qualification & Welder Qualification
    • Metallurgy of Carbon Steel, Alloy Steel, and Stainless Steel
    • Heat Treatment processes
    • NDT methods and acceptance criteria
    • Pressure Testing requirements
    • PMI & Ferrite Testing
    • Surface Preparation, Pickling & Passivation
    • Industrial Painting Systems
    • Packing & Preservation techniques
    • Root Cause Analysis (RCA)
    • Corrective & Preventive Actions (CAPA)
    • Quality Management Systems (ISO 9001)
    • Interpretation of engineering drawings and fabrication documents

Qualifications:

  • Bachelor's Degree in Mechanical or Metallurgical Engineering
  • 3–6 years of experience in Quality Control within fabrication, pressure vessels, process equipment, heavy engineering, EPC, Oil & Gas, Petrochemical, or manufacturing industries.
  • Certifications such as CSWIP, AWS-CWI, NDT Level II, or Lead Auditor (ISO 9001) will be an added advantage.

Preferred Industry Experience:

    Candidates from the following industries will be preferred:

    • Oil & Gas
    • Petrochemical
    • Chemical
    • EPC
    • Pressure Vessel Manufacturing
    • Heat Exchangers
    • Boilers
    • Fired Heaters
    • Process Equipment
    • Heavy Fabrication
Zeeco, Inc.

About Zeeco, Inc.

Since 1979, Zeeco is the trusted worldwide source for the design and manufacturing of combustion and environmental solutions for the refining, petrochemical, production, power and pharmaceutical industries. Beginning as a small operation, Zeeco focused on the ideas of expertise, innovation, and reliability that today are the company’s foundation of success.

ZEECO® product lines include next generation ultra-low emission burners, gas and liquid flaring systems and hazardous and non-hazardous waste incineration. Zeeco has supplied some of the world’s largest combustion systems. These include the largest enclosed ground flare, acid gas thermal oxidizer, enclosed flare and elevated flare. We also have developed the industry’s best performing ultra-low NOx burner.

From refining, onshore/offshore production, power, well testing, petrochemical, gas processing and LNG industries, Zeeco has the experience and technical expertise to design the right combustion solution for your application. Our Combustion Research and Test Facility was the first in the world to become ISO 9001-2000 certified, and our staff strives to stay ahead of rapidly changing emissions requirements. With over three decades of industry experience, we have developed a worldwide reputation for excellence in engineering, reliability, and integrity.

Industry
Oil, Gas & Mining
Company Size
1,001-5,000 employees
Headquarters
Tulsa, Oklahoma
Year Founded
1979
Website
zeeco.com
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