Job Description
Help grow a safer, cleaner, healthier future for everyone, every day.
Job Title: Production Manager
Company: Alicat Scientific
Location: Tucson, AZ (On-site)
Reports to: Director of Manufacturing
Compensation Range: $80,000 – $100,000, depending on experience
About Alicat Scientific
Alicat Scientific designs and manufactures precision gas flow instruments used across industries including semiconductor, aerospace, energy, and life sciences. We operate in a high-mix, low-volume environment building custom-configured products to order. Our production team is the engine behind everything we ship, and this role is at the center of it. #Alicat
The Production Manager is the senior operations leader on the production floor, responsible for leading a team of six production supervisors across day and night shifts. This role owns daily output, workforce development, and operational performance for all assembly operations.
This is a hands-on leadership role with two core functions:
Drive Performance: Ensure the production floor consistently meets targets for on-time shipment, first pass yield, overall labor effectiveness (OLE), and throughput. You will leverage established dashboards and reporting tools to monitor performance, identify trends, and take action.
Develop People: Serve as the primary champion and steward of our Point System and Skill Matrix, a structured framework for technician development, cross-training, and performance-based compensation. You will coach supervisors, manage the system's integrity, and build a highly skilled, adaptable production team.
Key Responsibilities
1. Supervisor Leadership and Team Development
- Directly lead six production supervisors (four day shift, two night shift), setting expectations and holding them accountable for team performance, attendance, and development.
- Conduct regular 1-on-1s with each supervisor, coaching them on how to manage their teams effectively, run productive 1-on-1s with technicians, and use the Career Scorecard system.
- Act as the chief steward of the Point System and Skill Matrix, ensuring tier placements and promotion criteria are applied fairly and consistently across all shifts.
- Analyze skill matrix data to identify talent gaps, coordinate cross-training priorities, and ensure the team maintains the flexibility to handle shifting product mix.
- Partner with HR and the Director of Manufacturing on compensation recommendations, ensuring the system remains competitive and aligned with company guidelines.
- Own the hiring, onboarding, and training pipeline for production technicians in coordination with supervisors and the training team.
- Handle corrective actions, performance management, and termination processes as needed, in partnership with HR.
2. Production Operations and Performance Management
- Lead daily production operations through the supervisor team, ensuring all shifts are on track to meet output, quality, and delivery targets.
- Run the daily operations sync meeting, coordinating priorities across production, logistics, planning, and quality.
- Use established OLE, OTS, and FPY dashboards to monitor performance trends, troubleshoot bottlenecks, and implement corrective actions. (You will be a consumer of these tools, not the builder.)
- Coordinate shift handoffs between day and night operations, ensuring continuity of priorities, escalations, and staffing decisions.
- Manage weekend and overtime operations as needed, including staffing decisions and authorization.
- Collaborate with Logistics and Planning to ensure material flow supports the production schedule and that priorities are aligned.
- Champion continuous improvement on the floor, driving lean initiatives to reduce waste, improve changeover efficiency, and scale production capability.
3. Quality and Safety
- Uphold Alicat's quality standards, ensuring all products are built to specification and that supervisors are enforcing SOPs and work instructions.
- Support CAPA (Corrective and Preventive Action) execution on the production floor, working with Quality to close out findings on time.
- Champion a safety-first culture, ensuring all team members are trained and that a safe working environment is maintained at all times.
4. Cross-Functional Collaboration
- Partner with Engineering, Quality, and Applications teams on new product introductions, ECO implementation, and process changes.
- Participate in parts operations and inventory flow discussions, contributing production perspective on kitting, staging, and material handling improvements.
- Collaborate with the MES/systems team to ensure production workflows are accurately represented and that the shop floor tools support your team's needs.
- Represent production in leadership meetings, providing clear updates on performance, risks, and resource needs.
Qualifications
Required
- 5+ years of experience in a complex manufacturing environment (electronics, medical device, aerospace, or similar regulated industry).
- 3+ years of direct leadership experience managing supervisors or front-line production teams, not just individual contributors.
- Demonstrated success in people development, including mentoring, coaching, and managing performance through structured systems.
- Data-literate: comfortable reading and acting on manufacturing KPIs (OLE/OEE, FPY, OTS) from existing dashboards and reports.
- Strong communication skills with the ability to lead a diverse team across multiple shifts and present clearly to leadership.
- Solid problem-solving skills and working knowledge of lean manufacturing or continuous improvement principles.
- Willingness to be on-site and engaged with the floor daily. This is not a remote or hybrid role.
Preferred
- Bachelor's degree in Operations Management, Engineering, Business, or a related field.
- Experience in a high-mix, low-volume (HMLV) production environment.
- Experience managing across multiple shifts, including night shift oversight.
- Familiarity with MES (Manufacturing Execution Systems) or ERP systems in a production context.
- Experience managing skilled technical teams (e.g., SMT, electromechanical assembly, calibration).
- Background in regulated product manufacturing (AS9100, ISO, or similar quality frameworks).
What Success Looks Like
First 90 Days: Listen, Learn, Stabilize
- Build strong working relationships with all six supervisors and establish a consistent 1-on-1 cadence.
- Learn the Point System and Skill Matrix well enough to explain it confidently and begin evaluating its health.
- Observe supervisor-to-technician 1-on-1s and provide initial coaching feedback.
- Maintain or improve baseline production targets. The first priority is to steady the ship, not overhaul it.
- Deliver a "State of the Floor" assessment identifying the top three bottlenecks or improvement opportunities based on existing data.
- Fully integrate into the daily operations rhythm (ops sync, floor walks, shift handoffs).
First 6 Months: Own It and Improve It
- The Point System is running smoothly and is the primary tool for performance and compensation decisions.
- Supervisors are independently managing their teams' development, running effective 1-on-1s, and actively using Action Plans.
- Demonstrate measurable improvement in key metrics (OLE, FPY, OTS) against the baseline established in the 90-day assessment.
- Successfully lead at least one continuous improvement project that reduces waste or resolves a bottleneck.
- Successfully onboard new hires into the tier system, proving the process works end-to-end.
- Establish yourself as the operational hub of the production floor: the person everyone looks to for decisions, direction, and support.
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