Kasai North America, Inc

Process / Tooling Engineer - Headliner & Soft Trim

Kasai North America, Inc  •  Upper Sandusky, OH (Onsite)  •  5 months ago
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Job Description

We are seeking a highly skilled Process / Tooling Engineer to support the design and manufacturing of headliner and soft trim components This role spans from early design input through tooling development, process optimization, and equipment integration to ensure product quality and manufacturability.

Key Responsibilities

Design & Development

  • Collaborate with design teams to review headliner and soft trim concepts for manufacturability.
  • Recommend product improvements to align with engineering, performance standards , and equipment specifications.
  • Assess process feasibility, operating conditions, and quality requirements during design reviews.

Tooling & Equipment

  • Develop RFQs for forming tools, piercing dies, assembly equipment, poka-yokes, and vision systems.
  • Evaluate tooling and equipment drawings for compliance with specifications.
  • Design and assemble new or modified mechanical components for industrial machinery and equipment.

Process Optimization & Validation

  • Investigate process failures and operational issues; diagnose root causes and implement corrective actions.
  • Analyze product test results against design/quality specifications and adjust equipment as needed.
  • Use of multi-meter to interpret electrical readings (amperage, voltage, input/output) for basic troubleshooting of equipment.
  • Modify form tools and assembly equipment to meet design, quality, and performance requirements.

Production Support & Training

  • Operate or learn to operate forming presses, water jets, and assembly equipment for trials and operator training.
  • Provide hands-on troubleshooting and resolution of tooling/equipment manufacturing issues.

Qualifications

  • Experience with headliner and soft trim tooling and assembly processes.
  • Strong understanding of tooling design, process engineering, and equipment integration.
  • Understanding of PLC ladder logic
  • Ability to use Auto-Cad, Solid Works, and/or Catia
  • Ability to use Basic Windows, Excel, Power Point, and Word
  • Fanuc and/or Yaskawa Robot programming required.
  • Proficiency in reading and interpreting technical drawings and specifications.
  • Reading and understanding electrical, hydraulic, and pneumatic schematics
  • Hands-on experience with forming presses, water jets, and assembly equipment.
  • Ability to travel domestic and foreign for extended periods with limited prior notice.
  • Must be able to work any shift and extended hours as required.

Education / Experience minimums

  • High school diploma + 10 years maintenance experience; or
  • BS Degree in Mechanical Engineering, Industrial Engineering, or Engineering Technology; or
  • AAS in Mechatronics, Maintenance, or Tooling.

Why Join Us?

  • Opportunity to work on innovative automotive interior solutions.
  • Hands-on involvement from design through mass production.
  • Collaborative environment
Kasai North America, Inc

About Kasai North America, Inc

The doorway to the future of the world automotive technology opens at Kasai NA. Here, technology is more than the application of science: it is the synthesis between a philosophy of excellence and "state of the future"​ manufacturing process. Kasai NA has been cultivated as a complete facility in which engineering, testing, and quality form a disciplined environment focused on a single objective, continuous improvement. We believe this objective implies more than mere commitment; it implies a striving for the highest possible standards.

Kasai NA is a wholly owned subsidiary of the Kasai Kogyo Co. Ltd., a Japanese automotive parts manufacturer of over forty years, with facilities located throughout North America, Europe, and Asia. Kasai is known worldwide for its innovative technology and high-quality products. Our combined international operations provide broad-based services, from design and development through testing and production.

Industry
Automotive & Mobility
Company Size
1,001-5,000 employees
Headquarters
Murfreesboro, Tennessee
Year Founded
1986
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