SACO AEI Polymers

Process Engineering Manager

SACO AEI Polymers  •  Sheboygan, WI (Onsite)  •  9 days ago
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Job Description

Job Location: Sheboygan SP - Sheboygan, WI 53081
Job Shift: DayThe Process Engineering Manager is responsible for leading the process engineering function to improve safety, quality, efficiency, and cost performance across operations.  This role oversees process optimization, continuous improvement initiatives, capital projects, and the development of engineering talent.  The ideal candidate is a hands-on leader who can balance strategic initiatives with day-to day plant support.

Supervisory Responsibilities:
- Responsible for the direction of the Engineers
- Reports to the Plant Manger
- Supports succession planning and technical skill development within the engineering team
Duties/Responsibilities:
- Identify, prioritize, and execute improvement projects aligned with business goals and KPI's.
- Establish and track measurable performance improvements in safety, quality, productivity, and cost.
- Establish and maintain a sustainable roadmap for continuous improvement initiatives.
- Manage and mentor a team of engineers.
- Support new product introductions, process changes, and capital projects with lean principals.
- Ensure improvements are standardized, documented, and sustained.
- Communicate progress, results, and lessons learned to plant and senior leadership.
- Develop and deliver Lean Six Sigma training at the Yellow/Green Belt level.
- Establish dashboards and performance metrics to monitor process performance.
- Partner with Operations and Maintenance to troubleshoot chronic equipment and process issues.
- Support the deployment of Lean and Six Sigma methodologies (DMAIC, Kaizen, Value Stream Mapping, Standard Work, 5S, SMED, TPM)
Required Skills/Abilities:
- Continuous Improvement Leadership
- Change Management
- Data-Driven Problem Solving
- Coaching and Talent Development
- Cross-Functional Influence
- Strategic Thinking and Execution
- Excellent communication skills
- Strong analytical skills with experience using statistical tools and data analysis
- Strong leadership and people management skills
Education and

Experience:
- Bachelor’s degree in Engineering, Industrial Engineering, Operations Management, Manufacturing, Supply Chain, or a related technical field required
- Lean Six Sigma Black Belt certification required; Master Black Belt preferred
- Master’s degree (MBA, MS Engineering, or related) preferred
- Formal training in Lean manufacturing, continuous improvement, statistical analysis, and process optimization
- Strong working knowledge of statistical tools and software (e.g., Minitab, JMP, Excel)
- 7–10+ years of progressive experience in Lean Six Sigma, continuous improvement, or operational excellence roles within a manufacturing or operations environment
- 3–5+ years of leadership or people management experience, including coaching, mentoring, and performance management of CI or engineering teams
- Demonstrated success leading complex, cross‑functional improvement initiatives using DMAIC, Kaizen, and Lean methodologies
- Proven track record of delivering measurable business results, such as cost reduction, cycle time improvement, quality improvements, and waste elimination
- Experience partnering with operations, quality, supply chain, and leadership teams to drive sustainable process improvements
- Ability to train, certify, and develop Green Belts and Black Belts across the organization
Physical Requirements:
While performing the duties of this job, the employee is frequently required to sit; talk and/or hear; and use hands to finger, handle, or feel objects, tools, or controls. The employee is occasionally required to stand and/or walk. The employee must occasionally lift and/or move up to 15 pounds, such as when handling files or manuals.
Specific vision abilities required by this job include close vision and the ability to adjust focus. The work environment is primarily a manufacturing plant setting, with regular presence on the production floor required. Occasional travel to other facilities may be required.
Why You'll Love Working Here & What We OfferWhy You’ll Love Working Here:
Competitive Starting Pay: Based on experience.
Room to Grow: This position offers career advancement opportunities as you learn and grow with us.
Team-Oriented Environment: You’ll work in a safety-focused, collaborative, and supportive team.
What We Offer:
Premium Pay: Additional pay for qualifying shifts.
Comprehensive Benefits: Includes health, dental, 401(k), paid time off, etc..
Job Stability: Join a company that's growing and rewards your dedication and hard work.
Training and Development: Get the tools and support you need to succeed and advance in your career.
Ready to Start Your Next Adventure?
If you're looking for a rewarding role with great pay and benefits, we’d love to hear from you! Apply today and take the next step in your career with us.
SACO AEI Polymers

About SACO AEI Polymers

SACO AEI Polymers is a Customer-Driven manufacturer providing Premium Value and Innovative Polymer Solutions in North America. Our technology driven group of companies, under the leadership of Aesse Investments Ltd, focuses on optimizing quality, driving efficiency, and ultimate value to our customer’s products. We synergistically deliver real value to our customers by developing and manufacturing a full range of Thermoplastic & Thermoset Compounds, Additives and Master-Batches for the Wire & Cable, Building & Construction, Electrical & Electronics, Film & Sheet, Hose & Tubing and Specialty Markets.

Our expertise and commitment to custom formulating for unique applications, delivers World-Class Product Solutions, commercially available off-the-shelf. Our technology portfolios of compounds are built on Industry Leading PEXIDAN® Moisture Cure XLPE, PEXIDAN(R) HF, THERMODAN(R) CP, THERMODAN(R) HF, EPDM | EPR resins. Our expertise also extends into Halogenated and Non-Halogenated Flame Retardants, Synergists, and Smoke Suppressants for the development of compounds that meet or exceed the performance requirements of global regulatory industry standards.

At SACO AEI Polymers, our dedication and investment in Research and Development has resulted in the fastest go-to-market solutions for our customers. Our Global R&D Facilities are customer responsive, with outstanding formulation chemists, and extensive analytical laboratory capabilities. Our formulations are validated in the real world by real life application testing. SACO. Delivering extraordinarily exceptional technical performance. That is the essence of our brand.

Quality Driven Global Facilities registered to ISO9001: 2008.

Industry
Chemicals & Materials
Company Size
51-200 employees
Headquarters
Sheboygan, Wisconsin
Year Founded
1997
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