Buzzi Unicem USA, a major U.S. cement manufacturer, is looking for an experienced Process Engineer to join the team at our Cape Girardeau, MO Plant.
We believe our employees are our greatest asset and we continue to strive to provide a culture that supports career growth through strong leadership and development planning that is both financially and professionally rewarding for all our employees.
Monitor and analyze plant operations to optimize process performance and reduce energy consumption.Support troubleshooting and root cause analysis for process upsets and equipment failures.
Drive optimization intiatives with quality, maintenance, and operations teams to achieve production goals.
Ensure compliance with company safet standards, enviromental regulations, and maintenance best practices.
Assist in implementing process control strategies and automation improvements.
Prepare technical reports and performance summaries for optimization projects.
Develop and review standard operating procedures (SOPs).
Assist in commissioning and testing of new process equipment.
Support environmental compliance and sustainability initiatives.
Train operators on process understanding and data interpretations.
Participate in capital project planning and process design evaluations.
Bachelor’s degree in Chemical Engineering, Electrical Engineering, or related Engineering field.
Proficiency in Thermodynamics & Fluid Mechanics: Understanding heat flow in kilns and airflow in cooling systems.
Knowledge of Process Simulation Software: Basic familiarity with tools like Aspen HYSYS, MATLAB, or AutoCAD.
Knowledge of Automation Systems: Familiarity with PLC (Programmable Logic Controller) logic and HMI systems to monitor plant data.
2–5 years of Industrial experience preferred; heavy industry or cement experience a plus.
Working knowledge of industrial processes, emissions control, and Failure analysis
Safety Focus: Strong commitment to safety and regulatory compliance.
Knowledge of environmental regulations (Federal and State-level). Ability to understand regulatory requirements and apply them to plant operations.
Strong analytical and problem-solving abilities with attention to detail.
Data Analytics & Monitoring: Proficiency in advanced analytics platforms (like Seeq Workbench) to track Kiln feed rates, temperatures, and mill performance.
Process Optimization: The ability to fine-tune complex systems, such as combustion control and Coal Mill efficiency, to maximize output while minimizing energy consumption.
Organize and Lead Process audits, to identify bottlenecks and initiate improvement.
Instrumentation Knowledge: Understanding the sensor tags (e.g., RSLinx Enterprise tags) and control logic that feed into the plant's DCS (Distributed Control System).
Effective communication skills with regulators, plant employees, and leadership.
Ability to manage multiple deadlines and projects simultaneously.
Ability to work extended hours as needed for compliance events, reporting deadlines or inspectations.
The successful performance of this position requires regular, reliable and punctual attendance.
We are an equal opportunity employer and consider all qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, veteran status, or other protected characteristics.
Headquartered in Bethlehem, Pennsylvania, Buzzi Unicem USA is one of the leading cement manufacturing companies in the US. The company's eight (8) cement plants, including Alamo Cement Company, have a production capacity of approximately 9.7 million metric tons.
Buzzi Unicem USA, which stems from the merger, early in 2004, of RC Cement (Buzzi Unicem SpA) and Lone Star Industries (Dyckerhoff) serves the North East, the Midwest and Southern States along the Mississippi River, some important regions of the South East (Georgia, Alabama) and finally the state of Texas.
The company operates 35 cement terminals across the US to distribute the cement in over 20 states. Buzzi Unicem USA, with over 1,400 valued employees, supplies cement and masonry cement to over 3,800 ready-mix concrete, highway and airport paving firms, concrete block companies and concrete product firms.
The company’s cement manufacturing locations are as follows: Cape Girardeau, MO; Chattanooga, TN; Festus, MO; Greencastle, IN; Maryneal, TX; Pryor, OK; Stockertown, PA and Alamo Cement Company in San Antonio, TX.
In central and southern Texas, Alamo Concrete Products, also comprises a remarkable vertical integration in the ready-mix concrete and natural aggregates sector, with 68 batching plants and 3 aggregates quarries.
