Role Purpose

The purpose of the role is to ensure the
safe, efficient and reliable operation of the plant
through a comprehensive working knowledge of manufacturing equipment and processes. The Process Aide serves as a production inspector, monitoring equipment and process conditions, identifying operational issues and taking appropriate corrective actions to maximise plant efficiency.

The role is responsible for supporting the
safe and efficient start-up, operation and troubleshooting of plant equipment
, as well as participating in planned shutdowns and routine maintenance activities.

The Process Aide is also responsible for ensuring the
smooth operation, cleanliness and general housekeeping of all production areas
, while maintaining required safety and operational standards.

• 
  Perform all tasks in a safe and efficient manner.

• 
  Carry out equipment energy isolation in accordance with LOTOTO procedures.

• 
  Perform field checks and troubleshoot all aspects of the raw mill, kiln and finish mill systems in compliance with Company quality standards and requirements.

• 
  Conduct running and shutdown inspections of all equipment to identify defects and operational deviations, and report issues to the CCRO for appropriate action.

• 
  Prepare shift reports and complete the patroller inspection checklist, clearly indicating resolved problems and outstanding issues across the plant.

• 
  Monitor equipment operation and troubleshoot problems throughout the plant, including process drift, preheater blockages and other operational issues.

• 
  Perform first-level maintenance activities throughout the plant as required to maximise equipment availability and minimise downtime.

• 
  Coordinate the activities of mobile plant operators and other contracted service providers to ensure an adequate supply of process-related materials.

• 
  Operate individual equipment in test mode when such equipment is undergoing maintenance.

• 
  Assist the CCRO in operating key equipment in local mode and off-specification product management.

• 
  Carry out diaphragm slot cleaning for finish mills during maintenance days.

• 
  Carry out ball mill media loading in accordance with the Process Engineer’s recommendations.

• 
  Conduct test drilling of refractory lining and submit reports to the CCRO for analysis.

• 
  Ensure the smooth operation of plant air compressors and pneumatic conveying systems.

• 
  Maintain good housekeeping standards throughout the plant.

• 
  Attend and contribute to safety toolbox meetings at the beginning of each shift and provide suggestions on safe working methods.

• 
  Implement Company Safety Rules and Regulations in accordance with Group HSE Standards and Advisories.

• 
  Monitor and optimise the operation of raw mills and kiln systems in compliance with Company quality standards and requirements.

• 
  Supervise the activities of contractors and third-party operators through the effective implementation of the Contractor Safety Management (CSM) Standards.

• 
  Monitor production activities to ensure compliance with Group Environmental Standards and maintain good housekeeping at all times.

• 
  Monitor the loading and off-loading of alternative fuels and other solid fuels within the plant.

• 
  Participate in plant turnaround maintenance, root cause analysis and other Company best practices, including test drilling, wrecking and bricklaying activities.

• 
  Contribute to maintaining equipment in good working condition through effective first-level inspections and regular monitoring.

• 
  Inspect equipment before and after use to identify potential problems and liaise with the Maintenance Department to ensure appropriate corrective actions are taken.

• 
  Carry out first-level inspections of all equipment and recommend actions to improve equipment reliability and performance.

• 
  Ensure the safety of personnel and equipment at all times.

• 
  Comply with EMS Production Instrumentation activities and requirements.

• 
  Support the implementation and maintenance of the Integrated Management System (IMS) within the plant.

Requirements

Critical Knowledge

• 
  Good knowledge of applicable safety laws, regulations and standards.

• 
  Working knowledge of cement manufacturing processes, including raw meal preparation, burning, combustion, grinding and packing operations.

• 
  Familiarity with material conveying systems and methods used in cement manufacturing.

• 
  Working knowledge of plant and equipment operating procedures.

Critical Experience

• 
  2–5 years of relevant post-graduation experience, preferably in a cement manufacturing or similar industrial environment.

• 
  Demonstrated practical knowledge of mechanical and electrical systems, with the ability to perform a range of basic mechanical and electrical tasks.

• 
  Experience operating mobile equipment, including Bobcat and forklift.

• 
  Ability to perform physically demanding tasks, including heavy lifting, for extended periods where required.

Benefits