We are seeking an experienced Problem Solving Expert (Continuous Improvement & Operational Excellence) to drive strategic improvement initiatives across our manufacturing operations. In this role, you will lead complex problem-solving activities, improve product quality and operational performance, develop organizational capabilities, and support business growth through the deployment of world-class Continuous Improvement methodologies, including Six Sigma, Lean Manufacturing, Shainin Red X, and Root Cause Analysis.
Bachelor's degree in Mechanical Engineering, Industrial Engineering, Electronics Engineering, Project Management, or a related field.
Master's degree preferred.
Six Sigma Master Black Belt certification.
Shainin Red X Master certification.
Minimum 10 years of experience in manufacturing, operational excellence, quality, or continuous improvement environments.
Proven success leading enterprise-wide Continuous Improvement and Operational Excellence programs.
Experience managing and coaching cross-functional and international teams.
Strong track record of delivering measurable results through process optimization, quality improvement, cost reduction, and waste elimination.
Strong knowledge and practical experience in:
Six Sigma (DMAIC, DFSS)
Lean Manufacturing
Shainin Red X Methodology
Root Cause Analysis (RCA)
A3 Problem Solving
Robust Engineering
Design of Experiments (DOE)
Measurement System Analysis (MSA)
Statistical Process Control (SPC)
Control Plans and Control Charts
Quality Management Systems
Project and Change Management
Strategic Thinking and Decision Making
Leadership and Change Management
Coaching and Mentoring
Stakeholder Management
Advanced Problem Solving
Communication and Facilitation Skills
Results Orientation
Data-Driven Decision Making
Lead complex problem-solving activities addressing customer complaints, warranty concerns, chronic manufacturing issues, and product quality challenges.
Facilitate Root Cause Analysis workshops and implement effective corrective and preventive actions.
Develop and deploy Continuous Improvement and Operational Excellence strategies aligned with business objectives.
Lead high-impact projects focused on quality improvement, cost reduction, productivity enhancement, process optimization, and waste elimination.
Partner with Quality, Engineering, Operations, and Supply Chain teams to identify improvement opportunities and close capability gaps.
Coach and mentor leaders, engineers, and project teams in advanced problem-solving methodologies.
Deliver training and certification programs in Six Sigma, Lean Manufacturing, DFSS, Shainin Red X, A3 Problem Solving, Robust Engineering, and Core Quality Tools.
Establish, monitor, and report KPIs, project outcomes, savings, and operational performance metrics.
Drive a culture of Continuous Improvement, Operational Excellence, and structured problem solving throughout the organization.
Act as a subject matter expert for process improvement, quality excellence, and problem-solving methodologies across the region.
Work in a modern, robotic machine park
Possibility to develop and participation in trainings
Free of charge transport from Warsaw (Rondo Daszyńskiego, Ciepłownia Wola)
Private Medicover medical care for the employee and his family
Co-financing for the sport card Multisport
Co-financing for holidays
Possibility to finance further education (Master's, postgraduate)
Possibility to join to the UNIQA insurance
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Career Scam Disclaimer
BorgWarner makes no representations or guarantees regarding employment opportunities listed on any third-party website. To protect against career scams, job applicants should take the necessary precautions when interviewing for and accepting employment positions allegedly offered by BorgWarner. Applicants should never provide their Social Security numbers, birth dates, credit card numbers, bank account information or other private information when communicating with prospective employers or responding to employment opportunities online. Job applicants are invited to contact BorgWarner through BorgWarner’s website to verify the authenticity of any employment opportunities.
