Merchants Metals

Plant Operations Manager

Merchants Metals  •  Houston, TX (Onsite)  •  21 minutes ago
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Job Description

POSITION SUMMARY:

Lead a team of 140+ production employees in the manufacturing of goods in the Houston plant. Maintain a safe work environment while leading the team to deliver a high-quality product, on time, with best in industry costs! This is a 24/7 operation.

The Houston plant has safety, quality, materials, maintenance, and HR supporting functions. It is the responsibility of these functions to develop & improve processes that support a more optimal production process. It is the responsibility of the production/operations team to lead people and execute the processes defined by the supporting functions and to deliver on the established metrics.

WORKING RELATIONSHIPS:

Directly Reports to: Plant Manager

Direct Reports: 2nd Shift Production Superintendent & Production Supervisors (6)

ESSENTIAL JOB FUNCTIONS, DUTIES, AND RESPONSIBILITIES:

Leadership (50% of time):

  • Building relationships
  • Communicating and aligning team to vision
  • Setting goals and objectives & regular performance management
  • Career/personal development of team
  • Recognition/appreciation
  • Disciplinary action
  • Weekly 1 on 1’s
  • Develop supervisors into excellent leaders: so they do all the things above and spend most of their time on people as well

Responsibilities/Duties:

People

  • Promote a culture of trust, integrity, care within the plant
  • Resource planning: Set appropriate staffing levels and coordinate with HR to fill/maintain positions
  • Responsible for turnover metric within production team

Safety

  • Create & maintain a safe work environment
  • Comply with environmental standards set by the safety team

Quality

  • Ensure products meet quality standards defined by quality department
  • ASTM/Industry standards
  • Process CTQs

Oversee all production processes

  • Monitor production to resolve issues – hold supporting functions accountable to action when needed
  • Develop, implement, and lead daily operating rhythms (MDI). Ensure Daily meetings between supervisors and each department, daily cross functional shift meetings, support at plant staff meetings.

Participate in plant strategy development – establish a team, structure, processes that will support plant/business metrics

  • Participate in annual budget process
  • Own productivity & OT metrics
  • Own adherence to schedule metrics
  • Own production consumables & supplies budget
  • Report/Present to upper management

Requirements

EDUCATION, QUALIFICATIONS AND EXPERIENCE

  • Deep knowledge of production management
  • Previous experience managing teams of 100 or more
  • Understanding of quality standards and health & safety regulations
  • Knowledge of performance evaluation and budgeting concepts
  • Experience in reporting on key production metrics
  • Proficiency in MS Office
  • Strong people skills with an outgoing, friendly, and positive attitude
  • Detail-oriented with excellent organizational, management and leadership skills
  • Able to oversee multiple competing tasks and priorities and perform quality work efficiently with minimal supervision
  • Outstanding communication ability
  • Strong decision-making skills and a data/results-driven approach; attention to detail

REQUIRED EDUCATION/CERTIFICATION:

  • Bachelor’s degree in business or engineering
  • Minimum 6 years’ experience in production, manufacturing operations, or other related fields
  • Knowledge of production tools and equipment
  • Knowledge of principles, concepts, theories, and practices of area of responsibility, (Lean Manufacturing, Kaizen, Six Sigma)
  • Bilingual (English/Spanish) preferred
Merchants Metals

About Merchants Metals

For nearly 70 years, Merchants Metals has been the provider of choice for thousands of professional fence contractors, architects, and quality building material retailers. In fact, we offer the industry’s largest selection of premium-quality fence product solutions for industrial, commercial, high-security, and residential applications.

Our comprehensive product offerings afford our customers a dependable “one stop shop” for all their fence and perimeter security needs. And our skilled and knowledgeable customer support professionals provide outstanding, seamless assistance with everything from the initial product selection all the way through delivery.

Simply stated, Merchants Metals is committed to offering fence, design and retail professionals the widest possible array of high quality, competitively priced products, and exceptional customer support before, during and after the sale.

Merchants Metals is American Owned & Operated.

Industry
Wholesale & Distribution
Company Size
201-500 employees
Headquarters
Atlanta, GA
Year Founded
1953
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