Job Description

Key Responsibilities:

• Leads hands-on execution of prototype, ECS, MCS, pilot and first-of-kind builds, sequencing work with engineering and production to protect the build schedule.
• Installs, sets up, commissions and troubleshoots NPI tooling, fixtures, gauges and test equipment, and runs them off to qualified condition before production use.
• Builds, modifies and proves out fixtures, workstations and material presentation, and provides design-for-manufacturability and ergonomic feedback ahead of design freeze.
• Reads and interprets blueprints, schematics, wiring diagrams, process sheets and test procedures to build and verify new configurations.
• Performs and documents functional and performance checks, including run test, leak check, evacuation and charging, dimensional inspection and electrical verification.
• Develops and updates work instructions, visual aids, standard work and routing inputs with Manufacturing Engineering.
• Maintains records and evidence supporting PFMEA, control plan, PPAP, first-article and process-validation packages.
• Troubleshoots non-routine build, tooling and test issues, containing the problem and escalating with data and a recommended corrective action.
• Supports engineering change implementation during launch, verifying part accuracy, configuration and build sequence on the floor.
• Trains and certifies production operators and junior technicians on new-product processes, tooling and quality standards.
• Works to all EH&S requirements, including job hazard reviews, lockout/tagout, lifting and rigging, and safe handling of refrigerants and pressurized systems.
• Supports handoff to sustaining Manufacturing Engineering, Quality and Operations, closing open build issues and supporting post-launch performance follow-up.

Physical Attributes:

• Lifting up to 50 lbs
• Bending, standing, climbing and working at height for extended periods in a manufacturing environment

Required Qualifications:

• High school diploma or GED and 8+ years of experience as an engineering, quality, lab or manufacturing technician in a manufacturing environment OR associate degree, technical certificate or completed skilled-trades apprenticeship and 6+ years of experience as an engineering, quality, lab or manufacturing technician in a manufacturing environment.
• 3+ years of hands-on experience supporting prototype, pilot, first-of-kind or validation builds.
• 3+ years of experience installing, setting up and troubleshooting tooling, fixtures, and production or test equipment.
• 3+ years of experience reading and interpreting blueprints, schematics, process sheets and test procedures.
• 2+ years of experience creating or revising work instructions, visual aids, test records or validation documentation.

Preferred Qualifications:

• Associate degree or technical certification in Mechanical, Industrial, Mechatronics, Electrical or a related field.
• Experience with HVAC, refrigeration or comparable large-format discrete assembly involving sheet metal, piping, electrical build-up and system charging.
• Brazing or welding qualification, or demonstrated ability to braze copper tube and follow qualified braze and weld procedures.
• Experience supporting new line installation, equipment commissioning and ramp to qualified rate.
• Working knowledge of APQP, PFMEA, control plans, PPAP, first-article and safe-launch requirements.
• Strong working knowledge of measurement and inspection tools, basic GD&T, and standard quality methods.
• Experience with run test, leak detection, evacuation and charging, and electrical continuity or functional testing.
• Working proficiency with SAP or equivalent ERP, MES, PLM such as Windchill, and Microsoft Office.
• Proven ability to work with limited supervision, train operators and mentor junior technicians.
• EPA 608 Universal certification, and Lean or Six Sigma certification.