As a Sr. Supplier Quality Assurance (STA) Site Engineer at Ford Motor Company, you are a key technical interface between Ford and its supply base, accountable for ensuring flawless program launches and robust ongoing production support.
This role focuses on supplier manufacturing readiness, risk mitigation, capacity assurance, and compliance with Ford’s quality and performance requirements in the EDS (Electrical Distribution System) commodity
Drive Flawless Launches at assigned supplier sites, collaborating with Launch STA team (Ex: Schedule A, PPAP (Production Part Approval Process), Supplier Quality Issues resolution. Escalate significant issues promptly and “date to green” plan to appropriate management
• Conduct On-site evaluations visits for Priority commodities as per GPDS supplier engagement process for new programs
• Support Capacity Purchase team in capacity studies interfacing with suppliers and Ford cross-functional teams
• Review supplier incremental tooling work plans compliance to PPAP (Production Part Approval Process) requirements
• Drive capacity/uplift actions implementation with suppliers in-line with the GCP study requirements
• Drive Supplier Process capacity issues resolution as needed – Production constraint risk mitigation working with Ford and Supplier teams and manage “date to green” plan
• Monitor supply status of 24/7 roster suppliers and Blue Bar status of PPAPs beyond implementation timing
• Review supplier Capacity Analysis Reports (CAR) for compliance to capacity requirements
• Drive robust Supplier Failure Mode Avoidance through PFMEA, SCCAF, CP reviews, Manufacturing feasibility reviews and health chart deployment as applicable
• Drive Supplier manufacturing health chart compliance and support development of new health charts
• Drive suppliers for Special Process compliance with the support of STA Technical Specialists
• Drive continuous improvement in manufacturing excellence with the assigned sites through Q1-MSA deployment, Q1 attainment/retention, Health chart deployment, Supplier training as required
• Drive deployment & improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through Warranty Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA (Process Failure Mode Effect Analysis), SPC (Statistical Process Control), Gage R&R (Repeatability and Reproducibility), Gage R&R (Repeatability and Reproducibility), etc.) as required
• Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of GCST, identifying Risk Mitigation.
• Drive closure of supplier quality issues related to Stop Ship/Build, BSAQ (Balanced Single Agenda for Quality) projects and Field Action Stop Ship/Prevent Action.
• Drive compliance to all organizational and corporate training requirements and SIM process compliance.
Bachelor of Science/ Engineering, or academic equivalent
• Knowledge of manufacturing process of EDS (Electrical Distribution System) wire harness in low voltage and/or high voltage
• Proficient in English when working with global teams
• Experience in manufacturing process of EDS (Electrical Distribution System) wire harness in low voltage and/or high voltage
• Experience in Quality systems, tools and techniques
• Project management experience
• Knowledge of Problem Solving and Quality systems and tools
• Supply/Crisis Management Experience
• Availability to travel
Job Base Location - GTBC (Lomas Verdes, Naucalpan de Juarez - Estado de México)
DISCLAIMER: Ford Motor Company is an Equal Opportunity Employer, as we are committed with a diverse workforce, and do not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity and/or expression, status as a veteran and basis of disability.
At Ford Motor Company, we believe freedom of movement drives human progress. With our incredible plans for the future of mobility, we have a wide variety of opportunities for you to accelerate your career and help us define tomorrow’s transportation.
We don't just make history -- we make the future. Ford put the world on wheels over a century ago, and our teams are re-inventing icons and creating groundbreaking connected and electric vehicles for the next century. We believe in serving our customers, our communities, and the world. If you do, too, come move the world and make the future with us.
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