Job Description

Moulding Manager

Primary Responsibilities

Production Management

• Deliver plastic components according to agreed production plans and schedules.

• Assess daily demand levels and coordinate with stakeholders to meet timing requirements.

• Manage Supervisors' activities to achieve the required output targets.

• Coordinate with Production Control regarding resource allocation (machines, tools, labour).

Quality Control & Assurance

• Ensure all moulded parts meet dimensional tolerances.

• Coordinate and collaborate with quality assurance teams on incoming material inspection and finished goods testing.

• Oversee quality checks, in-process inspections, and documentation accuracy.

• Manage corrective action reports, returns, and rejects.

• Investigate and resolve quality issues, implementing corrective and preventive actions.

• Ensure adherence to quality standards and procedures.

Equipment & Tooling Management

• Liaise with Toolroom regarding tooling requirements and performance capabilities.

• Ensure adequate tooling availability for process requirements and economic production.

• Coordinate with maintenance providers for equipment repairs and servicing.

• Implement preventative maintenance systems and practices.

Team Leadership & Development

• Conduct performance evaluations and provide training on moulding processes and safety procedures for direct reports.

• Develop individual training plans and implement performance management systems.

• Provide coaching and guidance to improve employee performance.

• Foster a disciplined, business-focused work environment.

• Foster a culture of continuous improvement and lean manufacturing principles.

• Coordinate cross-functional activities with maintenance, engineering, and quality department.

Health, Safety & Compliance

• Ensure compliance with occupational health and safety regulations.

• Implement and enforce safety procedures for all equipment and personnel.

• Maintain knowledge of machinery hazards and safety protocols.

• Ensure compliance with environmental regulations regarding plastic processing and waste management.

• Implement and monitor lockout/tagout procedures and machine safety protocols.

• Create a safe working environment for all department personnel.

Administration & Reporting

• Compile monthly departmental reports covering efficiencies, service levels, and performance metrics.

• Maintain accurate documentation and ensure data integrity.

• Manage budget responsibilities and control operational costs.

• Participate in capital expenditure planning and budgeting processes.

Qualifications and Experience

• Bachelors degree in Mechanical Engineering, Plastics Engineering, or related field.

• Additional certification in injection moulding technology preferred.

• Six Sigma Green Belt or Black Belt certification is advantageous.

• Minimum 5+ years of experience in injection moulding operations.

• At least 3+ years in a management role.

• Experience in electrical component manufacturing or similar precision moulding applications preferred.

• Knowledge of thermoplastic and thermoset processing, particularly flame-retardant and electrical-grade materials.

Key Competencies

Technical

• Proficiency in injection moulding process parameters and troubleshooting.

• Understanding of mould design principles and tooling maintenance.

• Knowledge of plastic manufacturing processes and quality management systems.

• Understanding of occupational health and safety regulations.

• Budget management and financial planning capabilities.

• Familiarity with lean manufacturing principles and continuous improvement methodologies.

• Computer skills including ERP systems, production planning software, and Microsoft Office Suite.

Leadership and Behavioural

• Strong leadership and interpersonal skills.

• Excellent communication and presentation skills.

• Problem-solving and analytical thinking capabilities.

• Conflict resolution abilities.

• Experience with performance management and employee development.

• Ability to work under pressure and meet tight production deadlines.

• Project management experience.