GE Vernova

Manufacturing Quality Engineer

GE Vernova  •  Stafford, GB (Onsite)  •  1 month ago
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Job Description

The Manufacturing Quality Engineer is responsible for end‑to‑product and process quality within the HVDC transformer manufacturing value stream, from core and winding through to final Assembly and FAT. The role ensures compliance with customer specifications, internal standards, and ISO 9001, and drives continuous improvement to achieve zero‑defect Framework, safe and on‑time delivery.

Key Responsibilities

  • Execute and oversee daily in‑process and final quality assurance activities across core, winding, insulation, tanking, assembly, drying, oil filling and testing areas.
  • Deploy and maintain quality control plans, inspection and test plans (ITPs) and 5S/cleanliness standards, ensuring robust controls at all critical‑to‑quality stages.
  • Lead investigation of nonconformities (NCRs), perform structured root cause analysis (5 Why, 8D) and drive effective corrective and preventive actions (CAPA).
  • Track and report quality KPIs (FPY, defect density, rework/scrap, customer complaints), identify trends and propose data‑driven improvement actions.
  • Support and, when required, lead internal, customer and third‑party audits.
  • Maintain records, traceability and QMS documentation in line with ISO 9001.
  • Collaborate with Production, Engineering, Test, Supply Chain, Supplier Quality and Project Management to resolve issues, improve manufacturability and secure smooth product flow.
  • Provide quality support for Factory Acceptance Tests (FAT) and customer inspections, including documentation review, deviations and technical clarifications.
  • Drive and participate in Lean / Six Sigma projects to improve process capability, reduce variation and eliminate waste.
  • Deliver quality training and shop‑floor coaching on standards, procedures, defect prevention and inspection techniques.
  • Contribute to new product introduction and engineering change processes by reviewing drawings, specifications and control plans for quality risks.

Qualifications

  • Bachelor’s degree in Electrical, Mechanical, Industrial Engineering or equivalent; a master’s degree or relevant postgraduate certification is an advantage.
  • Good Level of experience in manufacturing quality or related engineering roles within heavy electrical equipment, preferably power/HVDC transformer manufacturing.
  • Strong knowledge of Quality Management Systems with experience in maintaining ISO 9001 certification; familiarity with transformer standards preferred.
  • Advanced proficiency in FMEA, control plans, MSA, SPC, 8D problem solving and structured root cause analysis.
  • Proven record of leading cross‑functional problem‑solving teams and delivering measurable improvements in FPY, scrap, rework and customer PPM.
  • Hands‑on exposure to transformer manufacturing processes. Ability to interpret electrical and mechanical drawings and technical specifications. Strong data analysis and reporting skills (Excel, PowerPoint; experience with ERP/QMS systems such as SAP, PLM is desirable).
  • Excellent communication skills, able to interface confidently with shop‑floor teams, engineering, management, suppliers and customers.
  • Lean / Six Sigma Belt, equivalent continuous improvement experience.

Desired Attributes

  • Strong ownership mindset, able to work independently on the shop floor and prioritize across multiple production lines.
  • High attention to detail, disciplined documentation and a proactive approach to risk identification and mitigation.
  • Ability to coach, influence and build a quality culture in multi‑functional and multicultural teams.

Applications from job seekers who require sponsorship to work in the UK are welcome and will be considered alongside all other applications. However, non-EU/EEA candidates may not be appointed to a post if a suitably qualified, experienced and skilled EU/EEA candidate is available to take up the post, as the employing body is unlikely, in these circumstances, to satisfy the Resident Labour Market Test. For further information please visit the http://www.ukba.homeoffice.gov.uk/visas-immigration/working - UK Border Agency website.

Additional Information

Relocation Assistance Provided: No

GE Vernova

About GE Vernova

GE Vernova is a purpose-built energy technology company on a mission to electrify to thrive and decarbonize the world.

It is made up of three businesses -- Power, Wind, and Electrification -- with focus on accelerating the path to more reliable, affordable, and sustainable energy, while helping our customers power economies and deliver the electricity that is vital to health, safety, security, and improved quality of life.

The world needs more energy, smarter energy. With energy demand expected to grow by more than 50% in the next 20 years, we are continuously innovating to meet the moment…like we have for the past 130 years. The Energy of Change and relentless optimism are what drive us – it’s about never giving up and seeing what’s possible so that we deliver the energy technologies the world needs right now and for generations to come.

GE Vernova’s attitude and edge is embedded in its name. We retain our treasured legacy, “GE,” as an enduring and hard-earned badge of quality and ingenuity. “Ver” / “verde” signal Earth’s verdant and lush ecosystems. “Nova,” from the Latin “novus,” nods to a new, innovative era of lower carbon energy that GE Vernova will help deliver.

Together, we have the energy to change the world.

Industry
Energy & Utilities
Company Size
10,000+ employees
Headquarters
Boston, Massachusetts
Year Founded
Unknown
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