HYDAC Group

Manufacturing / Continuous Improvement (CI) Engineer

HYDAC Group  •  $80k - $95k/yr  •  Schaumburg, IL (Onsite)  •  3 months ago
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Job Description

HYDAC is a family-owned organization committed to delivering high-quality products, components, and services that exceed customer expectations while ensuring environmental responsibility. With a passionate team and a collaborative culture, HYDAC designs and manufactures a comprehensive portfolio of innovative and reliable solutions tailored to diverse customer needs.

The Manufacturing / Continuous Improvement (CI) Engineer plays a critical role in advancing operational excellence within the Hydraulics Division. This position combines hands-on manufacturing engineering expertise with strong leadership in Continuous Improvement (CI) and Lean methodologies. The ideal candidate will support production operations, optimize manufacturing processes, lead CI initiatives, and help drive a culture of sustainable improvement across multiple locations.

Key Responsibilities

In this role, you will make a meaningful impact by:

  • Supporting all Lean and continuous improvement activities across the Chicagoland and Wooster, Ohio regions.
  • Providing technical expertise to manufacturing departments to ensure compliance with design standards, quality requirements, and cost targets.
  • Developing, reviewing, and improving assembly methods, tooling designs, floor layouts, and manufacturing cells.
  • Owning and maintaining the interdepartmental escalation dashboard and initiating CI actions based on findings.
  • Analyzing current processes, identifying improvement opportunities, and developing executable improvement plans.
  • Leading cross-functional teams through process improvement projects, including facilitating workshops, Kaizen events, and project reviews.
  • Training, mentoring, and coaching employees on CI tools, Lean principles, and structured problem-solving methodologies.
  • Ensuring all CI initiatives align with organizational goals and operational strategies.
  • Tracking, reporting, and communicating progress on CI projects while addressing risks or barriers to success.
  • Collaborating with stakeholders at all levels to strengthen CI culture and promote continuous learning and improvement.
  • Identifying automation, workflow, and cost-reduction opportunities to support efficiency and scalability.
  • Creating and maintaining Value Stream Maps and other Lean documentation to visualize and optimize processes.
  • Managing factory floor layouts and driving layout improvements to support operational excellence.
  • Driving safety.

Requirements

  • Bachelor’s degree in Engineering (Mechanical, Manufacturing, or related discipline preferred); relevant experience may be considered.
  • 2–3 years of Manufacturing Engineering experience in a production environment.
  • Minimum of 3 years of experience in a Continuous Improvement or Lean-focused role, with a strong track record of implementing CI initiatives.
  • Strong working knowledge of Lean methodologies and tools, including 6S, Kaizen, Value Stream Mapping, and Shop Floor Management.
  • Six Sigma Black Belt certification or equivalent experience (preferred).
  • Proficiency in SAP and Microsoft Office applications.
  • Ability to read and interpret engineering drawings, apply GD&T principles, and develop optimized manufacturing layouts.
  • Strong analytical, problem-solving, leadership, and project management skills.
  • Excellent communication and interpersonal abilities, with the capability to influence across all organizational levels.
  • Project Management certification (PMP, PRINCE2, or similar).
  • Working knowledge of 2D CAD software.
  • Prior experience as a Manufacturing or Production Engineer.
  • Experience in factory planning, industrial engineering, or logistics optimization.

HYDAC offers a competitive and comprehensive benefits package, including:

  • Medical, dental, and vision insurance
  • Paid holidays and paid time off
  • 401(k) with company match
  • Flexible Spending Account (FSA)
  • Short-term disability and life insurance
  • Pet insurance
  • A supportive and collaborative work environment
  • Salary range $80,000 - $95,000 / year

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HYDAC Group

About HYDAC Group

HYDAC stands for hydraulics, systems and fluid engineering.

With more than 10,000 employees, 50 subsidiaries and more than 500 service partners HYDAC is a worldwide reliable partner in fluid technology.

The product range extends from components over subsystems to complex, controlled drive units for mobile and stationary units. In addition, we offer our customers a large package of technical services around the HYDAC Fluid Engineering for hydraulic oil, lubricants, cooling lubricants and water.

Our target focuses to increase the availability of machines and installations and to reduce the operating costs of our customers.

The development focuses on Predictive Maintenance, Condition Monitoring, E-Mobility, energy-efficient hydraulics as well as process transparency, electrification and functional Integration.

HYDAC invests annually approx. 5 % of turnover in R&D activities. As well as developing new innovative products, we are also constantly improving on current technology. The company’s own research and development work is complemented by the exchange of technology with institutes and universities.

The HYDAC group has a competent worldwide network as well as a high quality standard and customer orientation and thus fulfills the high requirements of the international market.

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Industry
Manufacturing & Production
Company Size
1,001-5,000 employees
Headquarters
Sulzbach/Saar, DE
Year Founded
1963
Website
hydac.com
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