Job Description

Roles & Responsibilities:

1. Breakdown Response & Repair

• Respond independently to machine breakdowns during shift
• Diagnose and repair mechanical and electrical faults
• Troubleshoot motors, sensors, relays, contactors, switches
• Repair gearboxes, bearings, belts, pneumatic and basic hydraulic systems
• Restore equipment operation safely and efficiently
• Perform basic PLC fault checking (I/O status, alarm review, reset only — no program modification)
• Monitor SCADA alarms and take corrective action within defined scope
• Escalate complex, repeated, or system-level issues immediately to Technician 3, Senior Technician, or Supervisor
• Perform basic alignment work (belt alignment, coupling alignment) when required

2. Preventive Maintenance Execution

• Perform preventive maintenance tasks independently according to schedule
• Inspect machine condition and identify early abnormalities
• Record all maintenance and breakdown activities accurately in CMMS
• Ensure proper documentation of repair actions and spare part usage

3. Equipment & Process Understanding

• Understand basic machine operation and production process flow
• Learn extruder, upstream, and downstream equipment basics
• Learn basic FFS bagging system and HCU system operation
• Support troubleshooting by linking machine faults with process conditions

4. Safety & Compliance

• Follow all safety procedures and LOTO requirements strictly
• Ensure safe working conditions during maintenance work
• Maintain and follow 5S standards in work area
• Report unsafe conditions immediately

5. Inventory & Work Discipline

• Use spare parts properly and avoid unnecessary waste
• Return unused parts and maintain organized work area
• Inform Supervisor when spare parts require replacement

6. Continuous Improvement & Skill Development

• Identify recurring breakdown issues and report improvement suggestions
• Participate in Kaizen and continuous improvement activities
• Improve troubleshooting skills in mechanical and electrical systems
• Learn basic PLC, SCADA, motor drive, inverter, and heater troubleshooting
• Learn production process and equipment interaction
• Continue improving troubleshooting skills for K-Tron feeder systems under guidance
• Learn basic control system troubleshooting (PLC signals, SCADA alarms, system interaction)
• Develop understanding of feeder operation, dosing control, and material handling process
• Work towards handling maintenance tasks independently with minimal support

7. Team Collaboration

• Support Technician 1 in daily work
• Communicate breakdown status clearly to Technician 3 or Supervisor
• Maintain teamwork during breakdown and maintenance activities

8. Additional Responsibilities

• Perform maintenance tasks assigned within competency level
• Support breakdown, PM, and improvement work when required
• Ensure all work complies with safety rules and company procedures

Job Requirements:

Education Qualifications & Work Experience

• Diploma / ITE / NITEC in Electrical, Mechanical, Mechatronics, or related field
• 2–5 years maintenance experience in manufacturing environment
• Equivalent experience will be considered

Specific Knowledge

• Mechanical systems (gearbox, bearing, belt, pneumatic systems)
• Basic electrical troubleshooting
• Ability to read electrical and mechanical drawings (basic level)
• Basic PLC and SCADA understanding (no programming)
• Basic understanding of production process and equipment interaction

Others

• Able to work independently within defined scope.
• Strong problem-solving mindset.
• Good teamwork and communication skills.
• Willing to continuously improve technical capability.
• Able to work rotating shifts.
• Required to support emergency breakdown and overtime when needed.

Safety Certification Requirement

• Required to attend and maintain relevant safety certifications when assigned (e.g., Lifting, Work at Height, Confined Space, Scissor Lift)
• Comply with all company and regulatory safety requirements