Location: AISIN Manufacturing Illinois (AMI)
As a Maintenance Technician – Automation & Controls, you will be responsible for maintaining, troubleshooting, programming, and improving advanced manufacturing equipment and facility systems. This role focuses heavily on automation, PLC-based control systems, robotics support, industrial networking, and data-driven troubleshooting, in addition to traditional mechanical and electrical maintenance.
You will play a critical role in minimizing downtime, improving system reliability, and supporting continuous improvement initiatives by analyzing machine behavior, modifying control logic, and implementing automation enhancements. This position requires strong technical judgment, programming capability, and the ability to work independently in high-pressure production environments.
Execute daily work assignments provided by the Team Leader or supervisor
Perform preventive and corrective maintenance on automated manufacturing equipment and facility systems
Troubleshoot and repair PLC-controlled machinery, including I/O, sensors, safety devices, drives, and motion systems
Modify, test, and validate PLC logic, HMI screens, and control parameters following change-management procedures
Diagnose and resolve issues involving VFDs, servos, encoders, vision systems, and safety PLCs
Support and troubleshoot robotic systems (industrial robots, end-of-arm tooling, and safety interlocks)
Maintain and troubleshoot industrial networks (Ethernet/IP, Profinet, DeviceNet, IO-Link, etc.)
Assist with new equipment installation, commissioning, and automation upgrades
Analyze machine performance data to identify root causes and recommend long-term countermeasures
Collaborate with Engineering, IT, and Production teams on automation improvements and system optimization
Ensure all work complies with safety standards, including lockout/tagout and electrical safety requirements
Document all maintenance activities, programming changes, and system updates
Communicate equipment status, risks, and corrective actions clearly to leadership and production teams
Advanced troubleshooting skills across electrical, controls, automation, and mechanical systems
Strong understanding of PLC architecture, ladder logic, structured text, and function block programming
Experience programming and troubleshooting PLC platforms such as Allen-Bradley, Siemens, or equivalent
Ability to develop, modify, and troubleshoot HMI applications
Proficiency with VFDs, servo drives, motion control, and safety circuits
Knowledge of robotics systems, including basic programming, fault recovery, and safety integration
Familiarity with industrial networking, communication protocols, and diagnostics
Ability to interpret electrical schematics, control drawings, and technical documentation
Strong analytical and decision-making skills related to automation failures and system improvements
Effective record-keeping and documentation skills for maintenance and programming activities
Ability to train or support team members on equipment operation and automation concepts
Strong verbal and written communication skills for cross-functional collaboration
Ability to work independently, prioritize tasks, and respond effectively to emergency situations
Associate degree (2-year) in Automation, Mechatronics, Industrial Technology, Electrical Engineering Technology, or related field or equivalent hands-on experience
PLC troubleshooting and programming experience required
Experience with automation systems in a manufacturing environment strongly preferred
The above statements describe the general nature and level of work performed in this role and are not intended to be an exhaustive list of duties, responsibilities, or requirements.
AISIN offers a comprehensive benefits package designed to support employee health, financial security, and professional growth, including:
Medical, Dental, and Vision Insurance
Health Savings Account (HSA) and Flexible Spending Accounts (FSA)
Retirement Savings Plan
Sickness and Accident Coverage
Life Insurance
Paid Vacation and Holidays
Tuition Assistance and Technical Training Programs
Employee Assistance Program (EAP)
Vehicle Purchase Discounts
And more
Qualifications
The above intended to describe the general content of and requirement for the performance of this job. It is not to be construed as an exhaustive statement of duties, responsibilities, or requirements.
At Tyto Athene, we help turn Data to Dominance. As a trusted mission partner to defense, intelligence, and civilian agencies, we deliver secure, mission-critical technology solutions that enhance resilience, accelerate decision-making, and ensure national readiness.
Tyto provides the advanced networking, cybersecurity, and mission IT capabilities of a large company with the speed and agility of a mid-sized partner. Our hands-on approach, deep technical expertise, and customer-first mindset ensure rapid outcomes and long-term success. Whether modernizing networks, strengthening cyber defenses, or integrating secure communications, we help customers stay ahead of evolving threats and mission demands.
We work side-by-side with our customers—at the edge and in real time—to turn complex data into actionable insights. This enables information dominance across operational and informational environments, where speed, accuracy, and security are essential.
Our skilled workforce brings decades of federal mission experience, and our commitment to innovation and accountability drives us to deliver solutions that are secure, adaptable, and mission-focused. We bridge the gap between legacy systems and future-ready technologies to help customers succeed in a rapidly changing world.
With a strong track record of supporting critical missions, Tyto empowers government agencies to modernize securely, act decisively, and operate with confidence. We don’t just deliver technology—we deliver mission enablement.
