he Lean Manufacturing Engineer is responsible for implementing and driving continuous improvement initiatives within the production environment. This role focuses on optimizing processes, reducing waste, and improving efficiency through Lean principles and methodologies. The engineer works closely with cross-functional teams, including production, quality, supply chain, and engineering, to enhance overall operational performance.
Key Responsibilities:
Process Optimization: Analyze current manufacturing processes and identify areas for improvement using Lean tools such as 5S, Kaizen, Value Stream Mapping (VSM), and Kanban.
Waste Reduction: Implement strategies to eliminate waste (TIMWOODS: Transportation, Inventory, Motion, Waiting, Overproduction, Overprocessing, Defects, and Skills) and increase efficiency.
Continuous Improvement: Lead Kaizen events and root cause analysis (RCA) sessions to drive sustainable improvements.
Standard Work & SOPs: Develop and maintain Standard Operating Procedures (SOPs) and work instructions to ensure process consistency.
Production Support: Work closely with operators and production managers to resolve bottlenecks and improve workflow.
Performance Metrics: Define and monitor Key Performance Indicators (KPIs) such as cycle time, Overall Equipment Effectiveness (OEE), First Pass Yield (FPY), and defect rates.
Training & Coaching: Educate and train employees on Lean methodologies and foster a culture of continuous improvement.
Cross-functional Collaboration: Partner with engineering, quality, and supply chain teams to integrate Lean principles into product development and production planning.
Automation & Digitalization: Identify opportunities for Industry 4.0 solutions, such as digital work instructions, IoT-enabled process monitoring, and real-time data analytics.
Requirements
Required Qualifications & Skills:
Education: Bachelor's degree in industrial engineering, Mechanical Engineering, Manufacturing Engineering, or a related field.
Experience: 2-5 years of experience in a Lean Manufacturing or Continuous Improvement role.
Technical Skills:
Proficiency in Lean Manufacturing, Six Sigma (Green Belt preferred), and Kaizen methodologies.
Familiarity with ERP systems (SAP, Oracle, etc.) and PLM/PDM systems.
Experience with AutoCAD, SolidWorks, or similar design tools (optional).
Knowledge of statistical analysis tools (Minitab, JMP) and data visualization (Power BI, Tableau).
Soft Skills:
Strong problem-solving and analytical abilities.
Excellent communication and leadership skills.
Ability to work in a fast-paced, dynamic environment.
Preferred Qualifications:
Lean Six Sigma Black Belt certification.
Experience in high-mix, low-volume manufacturing environments.
Knowledge of ISO 9001, ISO 14001, or IATF 16949 standards.
Background in automotive, aerospace, or marine manufacturing.
The Sunreef Yachts shipyard, established in Gdansk – Poland in 2002 by French Businessman- Francis Lapp, has the knowledge, experience and technical background necessary to manufacture unique multihulls of the highest quality composite using the most advanced technology practiced in the yachting industry today.
Each Sunreef custom-made catamaran is designed in great detail for the most demanding customer and delivers the best in comfort, living, and safety. Every yacht boats high-performance sailing, luxury “tailored” accommodation, extensive living space and innovative design features. Thanks to the large distance between their two hulls and proper weight distribution, Sunreef`s catamarans are much more stable than typical monohulls. These vessels are regarded by their users as real “floating villas”. They are significantly wider so that they can provide even double the living space of a monohull. With exceptional space and great stability, all Sunreef Yachts make spending time aboard nothing but a pleasure. On a catamaran of a certain size there is no need to compromise on the comfort which boat owners and guests are used to from their homes- it is possible to accommodate a large number of guests, dine and rest comfortably in any of the nicely arranged areas indoors or outdoors no matter whether cruising on the ocean, anchored in the bay or moored in the marina. Sunreef Yachts are well known among customers around the world.
The combination of all the features of Sunreef`s units together with designs that are fully customizable and prepared upon individual request, reinforce Sunreef Yachts as the undisputed leader in luxury catamarans. Thus far the shipyard has launched more than 80 super sailing and power units for individual requests.
