Shape Corp.

Engineering Intern/Co-op- Multiple Openings- Summer 2027

Shape Corp.  •  Grand Haven, MI (Onsite)  •  10 hours ago
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Job Description

Be Part of the Shape Family

We are thinkers, believers, and doers. At Shape, we don’t see the norm as our limit—we see it as a launchpad. We challenge tradition, push boundaries, and create solutions others say can’t be done. Join us and help shape the future of engineering.

Program Overview

Our student engineering program offers hands-on experience across multiple disciplines in a dynamic manufacturing environment. Interns and co-ops gain exposure to real-world projects, technical challenges, and cross-functional collaboration—building a strong foundation for future careers.

Internship Tracks

Test Engineering Interns

  • Conduct low-speed crash testing (up to 15mph) and pedestrian impact testing (up to 30mph)
  • Perform materials testing (tensile, hardness, microhardness) for manufacturing and CAE modeling
  • Assist in fixture fabrication using welding, milling, turning, and laser cutting—no prior experience required
  • Learn LabView programming for data acquisition and instrumentation setup
  • Support static and fatigue testing on automotive and furniture components
  • Participate in benchmarking and full dimensional/material analysis of products like bumpers, door beams, and active grille shutters

Process Engineering Interns

  • Analyze and improve equipment design and processing windows
  • Document findings and create operator instructions
  • Get introduced to Six Sigma and the DMAIC problem-solving framework
  • Apply statistical analysis, including Design of Experiments (DoE)

Electrical Engineering Interns

  • Update electrical schematics and revise machine control systems
  • Design and implement PLC/operator interface programs using GE-Fanuc and Allen-Bradley platforms
  • Lead troubleshooting and continuous improvement efforts on the shop floor
  • Create work instructions and integrate controls for process improvements
  • Design electrical schematics for high and low voltage systems using CAD

Manufacturing Engineering Interns

  • Design tools and fixtures using AutoCAD or SolidWorks
  • Support continuous improvement and production troubleshooting
  • Create and revise operator instructions
  • Assist with asset management, safety audits, and plant layout planning

Welding Engineering Interns

  • Program and optimize Fanuc GMAW welding systems
  • Use Trumpf TruTops for offline programming and laser cutting operations
  • Improve dimensional capability and support capital/tooling procurement
  • Develop and document process parameters for welding operations

Product Development Engineering Interns

  • Gain exposure to Shape’s Product Development processes, including SPMP, enterProj, Plex, and Smartsheet systems
  • Learn the fundamentals of Geometric Dimensioning & Tolerancing (GD&T) and drawing development
  • Work with Teamcenter and VisMockUp to manage and visualize product data
  • Assist in the creation and review of key engineering documents such as DFMEA, DVP&R, and technical drawings
  • Collaborate with cross-functional teams to support product design and process development initiatives

Additional Responsibilities

  • Apply engineering calculations to real-world problems
  • Manage cross-functional projects
  • Create technical documentation and present findings
  • Take on additional tasks as assigned by your supervisor

Qualifications

Education & Experience

  • Currently pursuing a Bachelor’s degree in Engineering, Engineering Technology, or a related technical field from an accredited program
  • Minimum 3.0 GPA on a 4.0 scale
  • Proficient in Microsoft Office (Word, Excel, Outlook, etc.)
  • Strong communication, problem-solving, and analytical skills
  • Comfortable working independently and in collaborative teams
Shape Corp.

About Shape Corp.

We are thinkers, believers and doers. At Shape, we don’t see the norm as our limit; we look at it as our opportunity to push limits and tradition. As a chance to bring something new to our customers, associates and communities.

Ignite a career where you can be INVENTIVE, CONNECTED and YOU. Discover opportunities at shapecorp.com/careers.

INTEGRATED ENGINEERING

As a full service, tier-one supplier, our teams design, engineer, test and analyze metal and plastic automotive components and systems. Shape solutions provide automotive OEMs with lightweight impact energy management and body structure components that meet both customer requirements and global regulations.

ADVANCED MANUFACTURING

Each day we manufacture products that solve customer challenges, meet global regulations and create a workplace where each associate makes a difference. Process and material advancements position us as a pioneer in custom roll forming and specialists in injection molding, welding, stamping and aluminum processing.

Industry
Automotive & Mobility
Company Size
1,001-5,000 employees
Headquarters
Grand Haven, MI
Year Founded
1974
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