Expleo Group

Engine Design Senior Engineer

Expleo Group  •  Chennai, IN (Hybrid)  •  17 hours ago
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Job Description

Senior Engine Design and Development Engineer

Responsibilities

  • Technical Design & Delivery

    • Own technical responsibility and detailed component/sub-system knowledge for all high-performance ICE components and sub-systems.
    • Lead the definition, design, and delivery of MAL engine systems in line with attribute, cost, and timing targets.
    • Create and contribute to the Engine System Technical Product Specification, including engineering drawings, Tech Specs, and DFMA.
    • Ensure compliance with BS 8888 and ISO GPS (Geometrical Product Specification) standards in all design outputs.
    • Develop and execute component and sub-system BOM, DFA, FMEAs, DVP, and cost, timing, and quality targets in coordination with Purchasing and SQD teams.

    Integration & Programme Support

    • Collaborate with internal and external design and analysis teams to deliver technical specifications in line with Powertrain & Vehicle programme timing.
    • Apply innovative solutions for the integration of Powertrain and Driveline technology, considering packaging, aerodynamics, and cooling systems.
    • Ensure seamless component interface with the wider vehicle, including structural, packaging, and aero-cooling requirements.
    • Support vehicle programme attribute owners with development activities and reporting.
    • Plan and control design release aligned to project timing requirements.

    Testing, Validation & Manufacturing Support

    • Lead the execution and evaluation of component testing, supporting powertrain and vehicle development activities.
    • Provide engineering support across vehicle manufacturing, launch, and production planning phases.

    Stakeholder Management & Reporting

    • Liaise with all internal and external stakeholders – Product Teams, Finance, Suppliers, and Executive leadership – to ensure programme compliance.
    • Prepare and present material for internal and external project status reviews.
    • Provide hands-on mentoring and technical support to junior Engineers and external resources.

Qualifications

  • Bachelor's degree in Mechanical or Automotive Engineering (mandatory).
  • Significant industry experience in high-performance ICE design within OEM or motorsport (specific years commensurate with Senior Engineer grade).
  • Experience in CATIA V5 and working to BS 8888 / ISO GPS standards is strongly preferred.
  • Prior exposure to McLaren, motorsport, or high-performance supercar OEM programmes is advantageous.

Essential skills

  • Required Skills & Competencies

    • Significant experience in high-performance automotive OEM or motorsport environment, with strong engine design, test, and production knowledge.
    • Proven experience in OEM or Tier 1 component delivery, ideally in powertrain or driveline systems.
    • Component and system design experience within an APQP or similar quality framework (FMEA, component planning, PPAP).
    • Understanding and/or application of CAE methods to support digital analysis for combustion systems and structural/dynamic components.
    • Excellent CATIA V5 2D/3D skills with strong BS 8888 and ISO GPS geometrical tolerancing application experience.
    • Strong communication and stakeholder management skills across supplier, OEM, and internal engineering functions.
    • Proficiency in MS Office tools; ability to operate effectively in a hybrid work environment.

Desired skills

3.2 Technical — Desirable

  • Bachelor's degree in Mechanical or Automotive Engineering (mandatory).
  • Significant industry experience in high-performance ICE design within OEM or motorsport (specific years commensurate with Senior Engineer grade).
  • Experience in CATIA V5 and working to BS 8888 / ISO GPS standards is strongly preferred.
  • Prior exposure to McLaren, motorsport, or high-performance supercar OEM programmes is advantageous.

Experience

Total Experience

5 to 10 years in automotive Powertrain Engineering – ICE Designs.

CAD Experience

5 to 10 years of hands-on CATIA design in a production vehicle programme environment.

Expleo Group

About Expleo Group

Expleo is a global engineering, technology and consulting service provider that partners with leading organisations to guide them through their business transformation, helping them achieve operational excellence and future-proof their businesses.

Expleo benefits from more than 50 years of experience developing complex products, optimising manufacturing processes, and ensuring the quality of information systems.

Leveraging its deep sector knowledge and wide-ranging expertise in fields including AI engineering, digitalisation, hyper-automation, cybersecurity and data science, the group’s mission is to fast-track innovation through each step of the value chain.

As a responsible and diverse organisation, Expleo is committed to doing business with integrity and working towards a more sustainable and secure society.

Expleo boasts an extensive global footprint, powered by 18,000 highly-skilled experts delivering value in 29 countries and generating more than €1.4 billion in revenue.

Industry
IT & Software
Company Size
10,000+ employees
Headquarters
Saint Quentin en Yvelines, FR
Year Founded
Unknown
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