InDepth Engineering Solutions

Durability CAE Engineer

InDepth Engineering Solutions  •  Novi, MI (Onsite)  •  4 months ago
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Job Description


Responsibilities


  • Virtual Sign-off & Validation: Lead the
    structural durability and fatigue sign-off for critical systems like body
    structures, frames, and electric vehicle (EV) battery trays before
    physical prototype builds.

  • Advanced Simulation Leadership: Oversee complex,
    full-vehicle explicit and implicit dynamic simulations (e.g., ground
    strikes, curb strikes, and cyclic loading) to assess structural
    resilience.

  • Model Correlation: Drive the alignment between
    virtual simulation models and physical test results from proving grounds
    or lab rigs to ensure predictive accuracy.

  • Root Cause Analysis: Use physics-based principles
    and simulation data to diagnose and resolve durability failures from early
    development through production.

  • Technical Mentorship: Act as a "subject
    matter expert" (SME), coaching junior engineers and developing new
    CAE methodologies.

  • Cross-functional Collaboration: Engage with
    design, manufacturing, and "Road Load" teams to develop design
    load targets and ensure lessons learned are integrated into future vehicle
    architectures.


Requirements


Key Technical Skills & Qualifications


  • Simulation Software Expertise: Mastery of CAE
    tools such as Abaqus, Nastran and fatigue solvers
    like nCode DesignLife or FEMFAT.

  • Material Science Knowledge: Deep understanding of
    fatigue life prediction, plasticity, ductile failure, and metal joining
    methods (e.g., welding in HSLA steels or cast materials).

  • Data Processing: Proficiency in pre-processors
    ANSA or HyperMesh and Post-processors HyperView or
    Meta/Post. Familiarity in scripting languages
    like Python or MATLAB for automation would be a plus.

  • Communication & Presentation: Excellent
    communication skills, both written and verbal, with a proven ability to
    translate complex data into clear technical and executive presentations
    for leadership decision-making

  • Experience: Requires 10+ years of experience in
    structural components and CAE correlation for specialist roles.


Special Considerations:


  • AI & Machine Learning

    • Proficiency in applying
      Reduced Order
      Modeling (ROM)

      and
      Neural Networks

      to
      accelerate traditional CAE simulations.
InDepth Engineering Solutions

About InDepth Engineering Solutions

InDepth Engineering Solutions, a turnkey consultancy firm established in 2006, has been offering comprehensive mechanical design and engineering services. Throughout our journey, we have served clients across various industries, including:

• Automotive

• EV, HEV & Alternate Fuel Vehicles

• Amusement Park & Themed Entertainment

• Commercial Vehicles (Bus & Truck)

• Specialty Vehicles (Mobility & RV)

• Renewable Energy

• Heavy Equipment

• Consumer Products

• Aerospace

• Medical Devices

With a diverse team of engineers driven by passion and perseverance for excellence, InDepth Engineering Solutions remains committed to delivering innovative solutions for projects worldwide. Our core competencies encompass:

• Ideation & Concept Design

• Mechanical Systems Design

• Modeling (CAD), Drafting & GD&T

• Computer Aided Engineering (CAE)

• Reverse Engineering

• Prototyping & Fabrication

• Instrumentation, Testing & Data Acquisition

• Electrical & Control Systems Design

• Root Cause & Failure Mode Analysis (DFMEA)

• Third Party Reviews & Certification

• Onsite Support & Staffing Solutions

We would love to assist you on your next venture. Contact Us !

Visit our website for more information & career opportunities.

Industry
Unknown
Company Size
51-200 employees
Headquarters
Troy, Michigan
Year Founded
2006
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