Expleo Group

Design Responsible Engineer (DRE) - Composite Structures

Expleo Group  •  Preston, GB (Onsite)  •  3 months ago
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Job Description

The Design Responsible Engineer (DRE) Signature is responsible for the design, development, validation, and production release of exterior and/or interior signature composite parts. This role owns component performance, quality, cost, timing, and compliance from concept through launch, working cross-functionally with design, CAE, manufacturing, suppliers, and quality teams.

Work Environment

  • Office and engineering lab environment with periodic travel to suppliers and manufacturing plants as required.

Responsibilities

  • Design & Engineering Ownership
    • Serve as the Design Responsible Engineer (DRE) for assigned composite components (e.g., fascia, trim, spoilers, panels, covers, structural or semi-structural parts).
    • Own component requirements, specifications, and DFMEA.
    • Lead component design from concept, feasibility, and CAD release through production launch.
    • Ensure designs meet functional, aesthetic, durability, safety, and regulatory requirements.
  • Materials & Manufacturing
    • Select and validate composite materials (e.g., CFRP, GFRP, SMC, BMC, thermoplastics).
    • Develop parts considering manufacturability, tooling, tolerances, and assembly interfaces.
    • Collaborate with manufacturing engineering on process selection (compression molding, RTM, injection, autoclave, etc.).
  • Supplier & Program Management
    • Work directly with Tier-1 and Tier-2 suppliers on design, cost, tooling, and timing.
    • Support RFQs, technical reviews, and sourcing decisions.
    • Track and deliver parts to program milestones (DV, PV, PPAP, SOP).
  • Validation & Quality
    • Define and execute DV/PV test plans for composite components.
    • Support build events, fit & finish reviews, and issue resolution.
    • Lead root cause analysis and implement corrective actions for quality or durability issues.
  • Cross-Functional Collaboration
    • Interface with Design Studio, CAE, Vehicle Engineering, Manufacturing, Purchasing, Quality, and Program Management.
    • Communicate technical status, risks, and trade-offs clearly to stakeholders.

Qualifications

  • Bachelor’s degree in Mechanical Engineering, Materials Engineering, or related field.
  • Strong understanding of composite materials, part design, and manufacturing processes.
  • Proficiency with CAD tools (CATIA, NX, or equivalent).
  • Knowledge of DFMEA, GD&T, tolerance stack-ups, and validation processes.

Essential skills

  • Strong technical ownership and accountability
  • Problem-solving and root-cause analysis
  • Cross-functional communication
  • Supplier technical leadership
  • Attention to detail with a system-level mindset
  • Familiarity with cost modeling and lightweighting strategies.

Experience

  • Experience in automotive or aerospace composite component development (level may vary).
  • Experience as a DRE or component owner in a product development environment.
  • Experience with Class-A or signature/exterior components.
  • Experience in EV or advanced mobility platforms.
  • Launch experience through production (SOP).

Benefits

  • Collaborative working environment – we stand shoulder to shoulder with our clients and our peers through good times and challenges 
  • We empower all passionate technology loving professionals by allowing them to expand their skills and take part in inspiring projects  
  • Expleo Academy - enables you to acquire and develop the right skills by delivering a suite of accredited training courses 
  • Competitive company benefits
  • Always working as one team, our people are not afraid to think big and challenge the status quo 
  • As a Disability Confident Committed Employer we have committed to:
    • Ensure our recruitment process is inclusive and accessible
    • Communicating and promoting vacancies
    • Offering an interview to disabled people who meet the minimum criteria for the job
    • Anticipating and providing reasonable adjustments as required
    • Supporting any existing employee who acquires a disability or long term health condition, enabling them to stay in work at least one activity that will make a difference for disabled people

“We are an equal opportunities employer and welcome applications from all suitably qualified persons regardless of their race, sex, disability, religion/belief, sexual orientation or age”.

We treat everyone fairly and equitably across the organisation, including providing any additional support and adjustments needed for everyone to thrive

Expleo Group

About Expleo Group

Expleo is a global engineering, technology and consulting service provider that partners with leading organisations to guide them through their business transformation, helping them achieve operational excellence and future-proof their businesses.

Expleo benefits from more than 50 years of experience developing complex products, optimising manufacturing processes, and ensuring the quality of information systems.

Leveraging its deep sector knowledge and wide-ranging expertise in fields including AI engineering, digitalisation, hyper-automation, cybersecurity and data science, the group’s mission is to fast-track innovation through each step of the value chain.

As a responsible and diverse organisation, Expleo is committed to doing business with integrity and working towards a more sustainable and secure society.

Expleo boasts an extensive global footprint, powered by 18,000 highly-skilled experts delivering value in 29 countries and generating more than €1.4 billion in revenue.

Industry
IT & Software
Company Size
10,000+ employees
Headquarters
Saint Quentin en Yvelines, FR
Year Founded
Unknown
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