Expleo Group

Design Engineer - Exterior Trims and Ambient Lighting

Expleo Group  •  Chennai, IN (Onsite)  •  2 hours ago
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Job Description

Overview

Design Engineer - Exterior Trims and Ambient lighting

Responsibilities

Key Responsibilities & Tasks:

  • Design and develop exterior trim components (bumpers, grilles, claddings, spoilers, wheel arch trims, pillar appliques, rocker panels, and garnish parts) and Ambient Lighting.
  • Create and modify 3D CAD models using tools like CATIA V5/V6.
  • Develop designs aligned with Class-A surfaces and define mounting strategies, attachment features (clips, snaps, fasteners), and part interfaces with BIW and adjacent systems.
  • Ensure compliance with gap & flush, section requirements, and vehicle master sections.
  • Collaborate with CAE teams for simulation studies and provide countermeasure.
  • Work closely with Styling Studio, Body Engineering (BIW), Closures, Lighting, and Manufacturing teams.
  • Coordinate with suppliers for feasibility, tooling concepts, and cost-effective design solutions.
  • Ensure smooth design integration across systems while maintaining styling intent and functional performance.
  • Ensure DFM/DFA compliance, including draft analysis, ribbing, wall thickness, and tooling feasibility.
  • Ensure compliance with OEM standards, regulatory requirements, and pedestrian safety norms.
  • Good knowledge of materials (PP, ABS, PC/ABS, ASA, composites) and surface finishes (painted, textured, chrome plating).

Qualifications

Bachelor’s/ Master’s Degree in Engineering in Mechanical / Automobile Engineering.

Essential skills

Essential:

  • Strong expertise in automotive exterior trim design/Ambient lighting
  • Proficiency in CATIA V5/V6 and ENOVIA
  • Good understanding of Class-A surface integration
  • Knowledge of plastic part design, GD&T, tolerance stack-up
  • Experience with global development processes (GPDS, APQP)
  • Familiarity with pedestrian safety and regulatory requirements

Desired skills

Desirable:

Experience

4-7 years

Expleo Group

About Expleo Group

Expleo is a global engineering, technology and consulting service provider that partners with leading organisations to guide them through their business transformation, helping them achieve operational excellence and future-proof their businesses.

Expleo benefits from more than 50 years of experience developing complex products, optimising manufacturing processes, and ensuring the quality of information systems.

Leveraging its deep sector knowledge and wide-ranging expertise in fields including AI engineering, digitalisation, hyper-automation, cybersecurity and data science, the group’s mission is to fast-track innovation through each step of the value chain.

As a responsible and diverse organisation, Expleo is committed to doing business with integrity and working towards a more sustainable and secure society.

Expleo boasts an extensive global footprint, powered by 18,000 highly-skilled experts delivering value in 29 countries and generating more than €1.4 billion in revenue.

Industry
IT & Software
Company Size
10,000+ employees
Headquarters
Saint Quentin en Yvelines, FR
Year Founded
Unknown
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