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  Safety

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  Applies and ensures application of Safety standards, advisories & procedures in all activities
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  Analyzes all process incidents and work with PCS to mitigate the impact of such incidents and propose solutions to prevent future reoccurrence
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  Monitors application of plant kiln system SOP’s
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  Coordinate the development of operational procedures (SOPs) for the execution of all production related tasks in the plants.

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  Industrial Learning & Development

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  Coordination of the Training Session
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  Peruse trainees’ profile and structure syndicate group to optimize learning process.
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  Study Plant assessments to optimize the learning process.
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  Ensure that Software and Programs required are available on training computers. E.g.Cecil, simulator…
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  To prepare the production training calendar & road map.
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  Follow up logistics and requirements.

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  Implementation of Training Session

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  Present Training Program for all production & process Eng. staff (CRO, Shift manager, patrollers) and conduct individual assessments.
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  Monitor Trainee’s activity during Program.
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  Conduct Coaching discussion before Trainee returns to home plant and clarify on the job assignments at home plant
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  Request Trainees to complete post training evaluation document and forward toCoordinator

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  Training center Follow Up

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  Compile an individual Training report, on the job assignments, course evaluation document &forward the above to the training manager.
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  Monitor progress of the on job home plant assignments.
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  Evaluate & provide feedback re on the job assignments to Plants.
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  Assess final assignments & forward to CIP for moderation

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  Performance

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  Helps Plant operators to achieve operational consistencies by:
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  Leading incident review analysis process with CCR operators & Kiln Coaches from time to time
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  Setting operational objectives from the operator incident review log data analysis
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  Reviewing, analyzing & optimizing Kiln tracking tool
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  Identifying the possible cause of process target deviations and gaps in optimum conditions.
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  Reviewing and analyzing the clinker / Cement quality control data on a frequent basis.▪ Reviewing and analyzing the raw mix preparation quality control data frequent basis.▪ Reviewing and analyzing shift downtime reports from the software (ADAP, etc)▪ Monitor and ensure plant operations are in compliance with environmental regulations.

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  Supports plant operators training and development by:

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  Follow up the implementation of the new Certification program for Kiln /cement millsCROs.
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  Implementing training and development needs of CCR operators and patrollers
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  Conducting effective one –on-one training activities when necessary
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  Making effective use of available training media for training delivery (CECIL + Produce & Maintain)
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  Developing an effective structured on the job training program (OJT)
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  Conducting effective group training activities & post training on job Coaching
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  Design and develop a training module.
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  Leading role in POM implementation.

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  Identify and train a capable successor within the time frame of 2-3 years.

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  Must be ready and attend to on 24/7 call duty in any of the Country plants

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  Specific Focus On
  CRO & Patrollers development

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  Follow up the implementation & support new certification programs for CROs & Patrollers.
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  Frequent reviews and follows up with operator actions relating to major process line control
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  Continuously monitors, gives feedback and coaches operators to produce quality at all stages of manufacturing process.
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  Plays a priority role as coach in CRO’s training, assessment, and certification process.
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  Communicates with operating personnel about process control.
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  Contributes to development, implementation and to keep update the plant productionSOPs and enforces a policy of strict adherence to their use.
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  Ensures alignment of Standard Operation Procedures with accepted control strategies and best practices.

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  Continuous improvement

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  Regularly Participates in Operations incident analysis processes (RCA) and contributes to implementing recommendations & action plans.
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  Contributes directly to the optimization of automation systems such as QMC and LUCIE, and the evaluation of control loops.
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  Encourage the CRO’s to use actively tools like IP21, LUCIE, TIS and Auto Loops, etc.

Requirements

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  Bachelor's Degree or equivalent in any engineering discipline (Mechanical, Chemical or Electrical engineering as main subjects)

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  8 - 10 years' postgraduate experience; 3 - 5 years Kiln coach experience.

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  Certified Central Control Room Operator experience;

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  Data Analysis and Reporting competencies

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  Incidence reporting

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  Cement manufacturing process

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  Troubleshooting

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  Communication and coordination

Benefits