EDGE

Combustion Design Senior Engineer

EDGE  •  Abu Dhabi, AE (Onsite)  •  1 month ago
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Job Description

External Job Description

  • The Senior Engineer – Combustor Design is responsible for the design, development, analysis, and validation of combustor systems for advanced micro jet engines. The role focuses on translating engine performance requirements into robust combustor concepts that deliver stable combustion, high thermal efficiency, reliable ignition, low emissions, and long component life within highly constrained small-engine architectures. Due to the compact nature of microjet platforms, the role requires strong expertise in residence time management, flame stability, thermal loading, exit temperature pattern control, and manufacturability. This position requires a pragmatic, product-centric mindset, strong technical leadership, and the ability to collaborate across system engineering, aerodynamics, mechanical design, materials, additive manufacturing, and test functions to deliver a fit-for-purpose combustor design through all development gates.

Key Responsibilities

  • Define combustor design requirements based on engine cycle data, thrust requirements, allowable pressure loss, emissions targets, ignition envelope, and turbine inlet temperature constraints.
  • Translate system-level requirements into combustor architecture, including dome and primary zone design, swirler configuration, fuel injection concept, dilution strategy, and cooling philosophy.
  • Perform preliminary sizing and concept development using first-principles calculations, empirical correlations, and iterative trade-off studies.
  • Develop and refine combustor geometry through concept, preliminary, detailed, and verification phases.
  • Analyse flow field behaviour, mixing efficiency, ignition performance, flame stability, liner heat load, and combustor exit temperature distribution
  • Conduct design sensitivity assessments on geometry, airflow split, fuel scheduling, and manufacturing tolerances to improve robustness and reduce technical risk
  • Review and develop detailed combustor hardware including liner, dome, swirler, dilution holes, cooling features, igniter interfaces, and sealing arrangements
  • Support CFD studies, rig testing, and full engine testing to validate design assumptions and correlate predictions with measured data
  • Drive design iterations based on test findings, performance gaps, operability concerns, and durability outcomes
  • Work cross-functionally with performance, aerodynamics, mechanical design, materials, manufacturing, and test teams to ensure seamless engine integration
  • Prepare technical reports, design justifications, trade-off studies, risk assessments, and gate review documentation.
    Qualifications & Experience
  • Master’s degree in Aerospace Engineering, Mechanical Engineering, Thermal Engineering, or a related discipline.
  • 8–10 years of progressive experience in gas turbine combustion, combustor design, or propulsion system development.
  • Strong technical expertise in combustor fundamentals including swirl, recirculation, fuel atomization, flame stabilization, liner cooling, dilution, and turbine temperature management.
  • Demonstrated experience across the full combustor design lifecycle from concept development through verification and testing.
  • Proven ability to correlate CFD and analytical outputs with rig or engine test data and implement design improvements.
  • Good understanding of hot-section manufacturing methods, GD&T, tolerance stack-up, and design-for-manufacture principles.
  • Experience in integrated multidisciplinary engine development environments.
EDGE

About EDGE

Launched in November 2019, the UAE’s EDGE is one of the world’s leading advanced technology groups, established to develop agile, bold and disruptive solutions for defence and beyond, and to be a catalyst for change and transformation. It is dedicated to bringing breakthrough innovations, products, and services to market with greater speed and efficiency, to establishing the UAE as a leading global hub for future industries, and to creating clear paths within the sector for the next generation of highly-skilled talent to thrive.

With a focus on the adoption of 4IR technologies, EDGE is driving the development of sovereign capabilities for global export and for the preservation of national security, working with front-line operators, international partners, and adopting advanced technologies such as autonomous capabilities, cyber-physical systems, advanced propulsion systems, robotics and smart materials. EDGE converges R&D, emerging technologies, digital transformation, and commercial market innovations with military capabilities to develop disruptive solutions tailored to the specific requirements of its customers.

Headquartered in Abu Dhabi, capital of the UAE, EDGE consolidates more than 35 entities into six core clusters: EDGE Commercial, Platforms & Systems, Missiles & Weapons, Space & Cyber Technologies, Technology & Innovation, and Homeland Security.

Industry
Aviation & Aerospace
Company Size
5,001-10,000 employees
Headquarters
Abu Dhabi, AE
Year Founded
Unknown
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