OrthoVirginia

CAE Safety Engineer

OrthoVirginia  •  Auburn Hills, MI (Hybrid)  •  3 hours ago
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Job Description

The Vehicle CAE Safety Engineer is responsible for developing and optimizing vehicle crash safety performance using advanced computer-aided engineering (CAE) tools. This role supports regulatory and third-party crashworthiness assessments and contributes to the design and validation of occupant protection systems.

Key Responsibilities:

  • Build and update full vehicle crash finite element models using ANSA and PRIMER
  • Perform structural and occupant safety analysis using LS-Dyna to evaluate crashworthiness for various Regulatory and third party standards.
  • Develop and tune restraint components such as airbags, seat belts, and steering columns.
  • Use simulation results to propose design solutions and structural enablers for ICE, BEV and hybrid vehicle variants.
  • Correlate CAE performance with physical test results and document best practices for future development.
  • Communicate analysis results and countermeasures to cross-functional engineering teams.
  • Support model debugging, root cause analysis, and resolution of performance issues.

Qualifications

Basic Qualifications:

  • Minimum of a Bachelor’s degree in Mechanical Engineering or related field.
  • Minimum of 5 years of experience in CAE safety analysis.
  • Proficiency in ANSA, LS-Dyna
  • Strong understanding of non-linear analytical tools and crash safety development.

Preferred Qualifications:

  • Master’s degree in Engineering
  • Experience with occupant safety systems and restraint tuning.
  • Experience in model-to-test correlation and physical testing support.
  • Familiarity with Stellantis vehicle platforms and safety protocols.
  • Knowledge of Hypergraph, CATIA/NX, and advanced simulation techniques.
OrthoVirginia

About OrthoVirginia

With more than 160 orthopedic specialists in 36 locations in Virginia, OrthoVirginia is Virginia’s largest provider of orthopedic medicine and one of the leading providers of physical, hand and occupational therapy. As one of the largest orthopedic specialty practices in the country, OrthoVirginia’s nationally-recognized physicians provide advanced surgical and non-surgical care to patients of all ages.

OrthoVirginia is the official Orthopedic and Sports Medicine Partner of the Washington Commanders.

Our offices include on-site physical, hand and occupational therapy, surgery centers, and diagnostic imaging including x-ray, ultrasound and MRI. As an independent practice, our physicians are invested in providing comprehensive care to patients in our communities. We support local community organizations with financial and medical assistance to help build the wellness of people living in our cities and neighborhoods.

At OrthoVirginia, stronger starts here.

Industry
Healthcare & Social Services
Company Size
1,001-5,000 employees
Headquarters
Richmond, VA
Year Founded
Unknown
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