Job Description

Production engineer for bus body assembly / end off line processes / Final processes

Safety :

• Zero incidents in the respective work area
• Identifying unsafe acts / condition through audits and taking corrective actions for the same
• Closure of incidents with suitable corrective actions if any
• Creating awareness among the associates through training / other modes on safety, HIRA, EMS, OHSAS etc.,
• Update and maintain HIRA / SEEA

• Knowledge on ergonomics

  Quality :

• Responsible of delivery of defect free engines to customers
• Responsible for maintaining the quality KPIs
• Knowledge in Q7 tools / A3 problem solving / 8D analysis
• Able to trouble shoot the assembly / testing issues
• Responsible for upkeep of gauges, instruments and torque wrenches Taking suitable corrective actions for process related issues immediately by coordinating with stake holders
• Involve / Lead quality initiative projects

Delivery:

• Ensure daily production without losses (Plan vs Actual); 100% adherence
  • Take suitable corrective actions for line losses by coordinating with stake holders
  • Focus on process related issues and aim for zero process related issues
• Knowledge on time study
• Knowledge on line balancing
• Smooth implementation of new variants / models / parts without affecting the output
• Smooth rampup incase of any new models introduction
• People handling

Cost :

• Focus on indirect consumable cost (Eg. Gloves, clothes etc.,)
• Focus on direct consumable cost (Eg. Sealant, liquid gasket etc.,)
• Focus on Hours Per Unit (w.r.to capacity)
• Involve in cost initiative projects
• Monitoring tools life and taking suitable actions if any gap observed
• Focus on energy cost

Morale :

• Plan the Class room / on the job training for new joiners
• Absenteeism within the target
• Multiskilling of associates
• Training of sub ordinates
• Focus on kaizen, small projects etc.,
• Create best work environment in the respective area

General :

• Documentation
  • Daily / weekly / monthly report related to production
  • Attendance tracking
  • Training records
  • Skill matrix of associates
  • SFM boards
  • Tools tracker
  • Line losses tracker
  • Updating of SWI / JES based on requirement
  • Process Change Request
  • Issue based tracker like Maintenance concerns, ME concerns etc.,
  • Kaizen record

Diploma in Mechanical Engineering