Job Description

Responsibilities & Key Deliverables

• Responsible for overall performance and continuous improvement in PQCDSM parameters.
• Knowledge of OEE & OLE- Analysis of losses and actions for improvement.
• Knowledge of safety standards and adherences of compliance.
• Hands on experience of different machining processes of Casting & Forging components.
• Knowledge of new product development & process improvement.
• Knowledge of different machine functions and able to recover machines in case of breakdown. Focus to reduce MTTR and MTBF.
• Machine uptime improvement through fast recovery from minor stoppages.
• Hands on experience of Lean Manufacturing.
• Knowledge & hands on experience of Basic Quality tools for analysis and continuous improvement.
• Knowledge of Systematic problem solving like PDCA, DMAIC.
• Knowledge of CAPEX & OPEX Planning, Resource Planning.
• Knowledge of Dexterity, Process Improvement.
• Hands on experience in CNC programming on HMC & VMC machine.
• Hands on experience of handling Robotic machines.
• Knowledge of Automated process like auto loading/unloading, auto cleaning etc.
• Hands on experience on SPM machines.
• Strong and effective Daily Work Management (DWM)
• Proficiency of local language is required to deal with unionised work force.

• Organizing the work force & deployment on stages based on skill and competency level of workman.
• Knowledge & experience of unionised manpower & IR issues handling.
• Coaching and training to associates to improve PQCDSM parameters.
• Evaluate each workstation of machining process to ensure maximum efficiency, to improve process, to improve tool life, to reduce work content.
• Handling & resoling live issues related to Process, Quality, Maintenance & safety.
• Root cause analysis & action planning for opportunity of improvements.
• New model Machining set up, line setup, and ramp up.
• Knowledge of conversion cost and focus efforts to reduce conversion cost.
• Driving cost reduction and productivity improvement projects.
• Interaction with all support functions and concern resolution with the help of CFT.
• Develop continuous improvement culture.
• Benchmark best practices across other plants and industry for manufacturing excellence.
• Knowledgeable of TPM & TQM.
• Knowledge of APQP, PFD, FMEA, PPAP, MSA, SPC, Control Plan & SOP, SMED, MOST, Time Study.
• Knowledge of quality and safety systems and adherence through review. Like IMS (EMS & QMS) ISO 9001:2015, ISO 14001:2015, ISO 45001:2018
• Knowledge of cutting tools & tooling’s.
• Knowledge of Inventory management & Perpetual Inventory process.
• Knowledge of KANBAN
• Knowledge of ESG & Power saving initiatives.
• Knowledge of SSSE & V3 Analysis for ergonomic study and improvement.
• Knowledge & hands on experience of VSM

Preferred Industries

EngineeringAutomobile

Education Qualification

B.E./ Diploma

General Experience

5-10 yrs

Critical Experience

System Generated Core Skills

Process Knowledge - ManufacturingProcess Knowledge - WeedingProcess Knowledge - WeldingFixturesAutomationQuality SystemDocumentationProcess Knowledge - AssemblyProcess Knowledge - MachiningTeam DevelopmentNetwork ManagementHeat TreatmentDesign ReviewInspection Process - Quality ManagementTotal Productive Maintenance (TPM)Inspection ProcessCoordinate Measuring Machine (CMM )

System Generated Secondary Skills