UL Solutions

AI / Simulation Engineer – Fire and Explosion

UL Solutions  •  Bengaluru, IN (Onsite)  •  7 days ago
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Job Description

  • Develop and execute CFD-based fire and explosion simulations using:
    • FLACS for gas dispersion, flame acceleration, and vented/unvented deflagration analysis
    • FDS for gas dispersion, fire dynamics, smoke movement, heat transfer, and plume behavior
  • Model ESS/BESS fire and explosion scenarios, including:
    • Battery off-gas release and dispersion
    • Ignition and overpressure development
    • Large-scale enclosure and outdoor fire scenarios
    • Apply strong fundamentals in heat transfer (convection, conduction, radiation), fluid flow and turbulence, combustion, and fire dynamics
  • Analyze simulation outputs such as:
    • Temperature fields, heat fluxes, and thermal exposure
    • Overpressure and impulse
    • Gas concentration and visibility
  • Support performance-based fire and explosion safety design (PBD) aligned with applicable codes and standards
  • Interpret simulation results in the context of code intent, safety objectives, and risk reduction strategies
  • Assist in defining credible worst-case and design fire/explosion scenarios
  • Perform pre-processing, solver execution, and post-processing of CFD simulations
  • Support verification and validation (V&V) through comparison with:
    • Large-scale ESS fire test data
    • Literature and experimental benchmarks
  • Prepare clear, defensible technical reports for internal review and external customers
  • Work under guidance of senior fire and explosion engineers while progressively taking ownership of tasks
  • Collaborate with multidisciplinary teams across CFD, testing, certification, and research
  • Maintain high-quality documentation and adherence to established modeling workflows
  • Actively develop expertise by reviewing technical literature and internal best practices
  • Bachelor’s or Master’s degree in Mechanical Engineering / Chemical Engineering/ Thermal Sciences/ Combustion, Fire Protection Engineering, or CFD-related disciplines
  • 2–4 years of experience in CFD, thermal-fluid simulation, fire modeling, or related applied simulation work
  • Hands-on experience or project exposure to:
    • Fire Dynamics Simulator (FDS) and
    • FLACS or similar explosion / gas dispersion tools
    • Computer Aided Design (CAD) software (e.g. Inventor, SolidWorks)
  • Ability to apply engineering judgment and first principles when building simulation models
  • Excellent technical writing and verbal communication skills
  • Comfortable working independently on defined tasks within a structured engineering framework
  • Exposure to battery energy storage systems (BESS/ESS) or lithium-ion thermal runaway (nice to have)
  • Familiarity with large-scale fire testing or fire test data interpretation (nice to have)
  • Awareness of performance-based fire engineering concepts (nice to have)
  • Basic knowledge of relevant standards (e.g., NFPA 855, NFPA 68/69, IFC, international fire codes) (nice to have)
  • Experience with other CFD tools (ANSYS Fluent, OpenFOAM, CFX)
  • Experience with Python workflow automation (nice to have)
  • Interest in research, model validation, and advanced simulation methodologies

UL Solutions

About UL Solutions

A global leader in applied safety science, UL Solutions (NYSE: ULS) transforms safety, security and sustainability challenges into opportunities for customers in more than 110 countries. UL Solutions delivers testing, inspection and certification services, together with software products and advisory offerings, that support our customers’ product innovation and business growth. The UL Mark serves as a recognized symbol of trust in our customers’ products and reflects an unwavering commitment to advancing our safety mission. We help our customers innovate, launch new products and services, navigate global markets and complex supply chains, and grow sustainably and responsibly into the future. Our science is your advantage.

Industry
Consulting & Advisory
Company Size
10,000+ employees
Headquarters
Northbrook, Illinois
Year Founded
1894
Website
ul.com
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